Cold Forging with Automatic Pick and Place Systems | Iyalia Revolutionizing Cold Forging with Automatic Pick and Place SystemsHigh Productivity and Worker Safety in Cold Forging What are your main concerns in manual or labor-intensive manufacturing processes of cold forging? We understand that productivity, safety, and manpower costs are critical issues. The Best Solution for Cold Forging Automation Introducing Iyalia Engineering’s Cold Forging Pick and Place Automation System – the ultimate solution for enhancing productivity while ensuring worker safety. Our innovative system revolutionizes cold forging with minimal manpower and maximum operator safety. Consistent Production: Achieve consistent production rates with our automated system, eliminating the variability and inefficiencies associated with manual processes. 100% Safety: Prioritize worker safety with our advanced automation, reducing the risk of injuries common in manual cold forging operations. Cost Efficiency: Say goodbye to recurring costs in manpower sourcing and training. Our automated system minimizes the need for manual labor, resulting in significant cost savings over time. Why Choose Our Cold Forging Pick and Place Automation? Enhanced Productivity: With our automation system, you can significantly increase your production rates, ensuring you meet your targets and deadlines efficiently. Improved Quality: Automation ensures precise and consistent handling of materials, resulting in higher quality forged parts. Safety First: Our system is designed with advanced safety features, protecting your workers from the hazards of manual cold forging processes. Cost-Effective: Reduce your operational costs by minimizing the need for manual labor and associated training expenses. Understanding Cold Forging Most engineering parts are forged to achieve complex shapes and sizes that other operations cannot accomplish. Forging processes can be classified into two types: hot forging and cold forging. Our machine supports a cold forging system where safety is paramount, and manpower savings are substantial. Transform your cold forging operations with Iyalia Engineering’s Automatic Pick and Place System. Experience the benefits of increased productivity, enhanced safety, and cost efficiency. Contact us today to learn more about how our innovative solution can revolutionize your manufacturing process.

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

Shaft Rotor Shaft Assembly Shaft & Rotor Assembly machine This new semi-automatic machine will be used for Pressing the shaft into rotor as per requirement and spot facing, center drilling, drilling, reaming, cleaning the hole and pin pressing into hole the process sequence of this requirement • Shaft pressing into Rotor – The operator loads the rotor and shaft, and after part detection, pressing begins, with load confirmation displayed. • Shaft rotor height checking gauge – The operator checks the part's height, and the machine confirms with a green light. • Part loading at SPM – The operator loads the part, and after orientation and mix-up checks, the machine indexes to the next station. • Spot facing Operation – The tool performs spot facing under servo control, coolant is applied, and a sensor checks tool condition. • Center Drilling Operation – The center drilling tool operates under servo control, with coolant applied and tool condition monitored. • Drilling Operation – Drilling is servo-controlled with coolant, and a sensor checks tool condition after each cycle. • Reaming Operation – Reaming is servo-controlled with coolant, and tool condition is checked by a sensor after each cycle. • Cleaning of hole – Air pipes clean the reamed hole by blowing out chips and coolant. • Pin Pressing – The pin is pressed into the hole, with load monitoring, and the part moves to the next station after confirmation. • Pin height checking and unloading – Pin height is checked, and the part is unloaded using a pneumatic magnet after confirmation.

Multi SpindleTapping Machine We are leading manufacturer of tapping machine for single head tapping machine, multi head tapping machine. we are provided good quality of raw material used in this all type of special purpose machines. What is an SPM Tapping Machine?SPM, or Special Purpose Machines, are designed for specific tasks, offering a level of specialization that general machines can't match. The SPM Tapping Machine, as the name suggests, is designed for tapping – a process where internal threads are cut into a hole. These machines can range from single-spindle versions to multi-spindle ones, catering to different production needs. The Power of Servo Controls One of the standout features of our SPM Tapping Machines is the integration of Servo controls. But why is this significant? Precision: Servo controls offer unparalleled precision. The ability to control the machine's speed and position ensures that every tap is consistent and accurate. Flexibility: With Servo controls, operators can easily adjust the machine's parameters, allowing for a wide range of tapping requirements. Efficiency: Servo-driven machines consume power only when needed, leading to energy savings. Types of SPM Tapping Machines High-Speed Tapping Machines: As the name suggests, these machines are designed for operations that require rapid tapping. They are ideal for large-scale production where time is of the essence. Automatic Tapping Machines: These machines are designed for automated operations. Once set, they can operate without much human intervention, ensuring consistent results and high productivity. Multi-hole with Single Components for Multi-tapping: This is a versatile machine designed for multi-tapping tasks. It can tap multiple holes in a single component simultaneously, drastically reducing production time. Single-spindle vs. Multi-spindle Tapping Machines Single-spindle Machines: These are ideal for tasks that require a singular focus. They are simpler and are often used for specialized tasks or smaller production runs. Multi-spindle Machines: For large-scale production, multi-spindle machines are the go-to choice. Multi Spindle can handle multiple tasks simultaneously, leading to increased productivity and efficiency. Benefits of Using SPM Tapping Machines Enhanced Productivity: With features like multi-tapping and high-speed operations, these machines can drastically reduce production time. Consistent Quality: The precision offered by Servo controls ensures that every product meets the desired standards. Versatility: From single-spindle to multi-spindle, from high-speed to automatic, there's an SPM Tapping Machine for every need. Energy Efficiency: Servo-driven operations mean that the machine consumes power only when required, leading to significant energy savings.

Drilling Tapping Machine| Iyalia Iyalia Drilling and Tapping Machine: Elevate Production 4X with Advanced SPM Drilling Looking to supercharge your Drilling Tapping processes? The Iyalia Drilling and Tapping Machine is your clear choice. Engineered as a high-performance Multi Drilling Tapping machine, it delivers production rates up to four times faster than standard drilling machines—while maintaining impeccable precision. From overcoming manpower challenges to maximizing ROI, Iyalia has you covered. Faster Production, Consistent Quality Speed is king in modern manufacturing. This SPM Drilling solution automates repetitive tasks, slashes cycle times, and ensures uniform holes and threads. You’ll eliminate production bottlenecks, meet urgent deadlines, and guarantee unwavering quality in every piece—essential for building a reputation of excellence in today’s competitive market. Overcome Manpower Challenges Worried about labor shortages or high turnover? By integrating this Multi Drilling machine, you reduce the strain on human resources. The intuitive interface requires minimal training, and automated functions lower manual intervention. Your team stays focused on strategic, high-value activities while enjoying a safer, more efficient work environment. Maximize ROI, Minimize Costs Investing in the Iyalia Drilling and Tapping Machine translates into tangible financial gains. With 4X faster Drilling Tapping output, you boost your throughput without adding extra shifts or personnel. Less downtime and durable components keep maintenance costs low, while improved accuracy cuts material waste. The result? A quicker path to breaking even and a robust return on investment. Scalable, Future-Ready Design Manufacturing demands shift fast. The Iyalia machine’s modular construction makes it adaptable—perfect for new materials or evolving product lines. Seamlessly integrate it with existing processes for higher-volume production, or upgrade its capabilities to match new market trends. You’ll stay agile and maintain a competitive edge. Why Choose the Iyalia Multi Drilling Tapping Machine? 4X higher throughput than standard drilling systems Precise SPM Drilling for consistently accurate holes and threads User-friendly controls that streamline training Reduced reliance on manual labor, boosting safety and morale Proven ROI with faster production and minimal downtime Ready to Transform Your Production? Celebrate the power of advanced Drilling Tapping technology and take your operations to unprecedented levels of efficiency. Contact us today to discover how the Iyalia Drilling and Tapping Machine—your trusted Multi Drilling machine—delivers game-changing performance, cuts overhead, and positions you for success in a rapidly evolving industry.

Multi spindle Rotary Table Drilling Tapping Machine | Iyalia They equipment has advanced Servo based features such as PLC system, automated loading and unloading systems, and safety features such as interlocks and emergency stop buttons.Rotary transfer drilling and tapping machines have several advantages, including: High production rates: Rotary transfer machines can produce high volume parts quickly and efficiently. They can perform multiple operations simultaneously, reducing cycle times and increasing production rates. Precision: Rotary transfer machines are highly accurate, producing parts with consistent dimensions and tolerances. The machines are capable of drilling and tapping precise holes and threads with a high degree of accuracy. Flexibility: Rotary transfer machines can be customized to many wide range of operations, including drilling, tapping, reaming, milling, Assembly and many more. They can be adapted to accommodate different part sizes and shapes, allowing for greater flexibility in production. Cost-effective: Rotary transfer machines offer a cost-effective solution for high-volume production runs. They require minimal operator intervention, reducing labor costs and increasing productivity. Quality control: Rotary transfer machines are equipped with sensors and gauges to monitor the machining process and ensure that parts meet the required specifications. This results in higher quality parts and reduces the likelihood of defects or scrap. Overall, rotary transfer drilling and tapping machines are an excellent choice for high-volume production runs that require precision, consistency, and speed. They offer a cost-effective solution for manufacturers looking to increase their production rates and improve the quality of their products. High production refers to the ability to produce a large quantity of goods or products within a specific period of time. High production rates are important for manufacturers because they help to increase efficiency, reduce lead times, and meet customer demand. Multiple factors that can contribute to high production rates, including: Automated machinery: The use of automated machinery and robotics can help to increase production rates by reducing the time and labor required to manufacture products. Streamlined processes: By optimizing production processes and eliminating waste, manufacturers can improve efficiency and reduce the time required to manufacture products. Skilled labor: Having a skilled workforce that is trained in efficient manufacturing processes and equipment operation can help to increase production rates. Advanced technology: The use of advanced technology, such as 3D printing and CNC machines, can help to increase production rates by reducing setup time and allowing for more precise manufacturing. Effective supply chain management: Ensuring that the necessary raw materials and components are available when needed can help to minimize downtime and keep production rates high. Overall, high production rates are essential for manufacturers looking to remain competitive in today's global market. By investing in the right technology, processes, and workforce, manufacturers can increase efficiency, reduce costs, and improve customer satisfaction.

Foundry Chaplet Making Machine | Iyalia Welcome to Illaya Engineering. You are going to witness the Illaya Chaplet manufacturing machine. FIRST of its KIND. Innovation towards making Chappet machines. Illaya Chaplet-making machine has six stations of rotary table machines. 1st station, the wire length is defined and will be cut; it will be shifted through pneumatic systems. The 2nd station on the bottom sheet will be cut to length and turned to the fixture. In the 3rd station, the top plate will be cut and moved to the fixture. In the 4th station, all the parts will be aligned together. In the 5th station, the hydraulic press will rivet the Chaplet firmly and finish the part. 6th station, the part will be removed from the machine. This is a fully automatic Chaplet-making machine. You can change the dies as per the size and shape. No skilled manpower is required for parts; once the setting is done, all the parts will be manufactured automatically. Please share this video with your business associates who might be using or making chaplets. Thanks, and happy days ahead.