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'hydraulic forming solutions melbourne'

Items tagged with 'hydraulic forming solutions melbourne'

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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SPM Tube End Thickening Machine

SPM Tube End Thickening Machine A Tube-expanding hydraulic Press with two cylinders is a specialized Machine designed for the R and D of the TATA Group. The purpose of this machine is to expand the ends of tubes from INSIDE; this is a special customized requirement. Two cylinders operate by applying hydraulic force to expand the diameter of the tube's end. It features two high-pressure hydraulic cylinders that work in tandem to exert uniform pressure on the tube, causing it to expand radially. One of the key features of this machine is its customization. It can be tailored to meet the specific needs of various industries and applications. This customization may include adjustments to the tube diameter range, The Tube Expanding Hydraulic Press incorporates safety features such as emergency stop buttons, protective guards, and pressure relief valves to ensure the well-being of operators and the longevity of the equipment.

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U Drill Machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

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CNC machines

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

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Spm Machine

Foundry Chaplet Making Machine | Iyalia Welcome to Illaya Engineering. You are going to witness the Illaya Chaplet manufacturing machine. FIRST of its KIND. Innovation towards making Chappet machines. Illaya Chaplet-making machine has six stations of rotary table machines. 1st station, the wire length is defined and will be cut; it will be shifted through pneumatic systems. The 2nd station on the bottom sheet will be cut to length and turned to the fixture. In the 3rd station, the top plate will be cut and moved to the fixture. In the 4th station, all the parts will be aligned together. In the 5th station, the hydraulic press will rivet the Chaplet firmly and finish the part. 6th station, the part will be removed from the machine. This is a fully automatic Chaplet-making machine. You can change the dies as per the size and shape. No skilled manpower is required for parts; once the setting is done, all the parts will be manufactured automatically. Please share this video with your business associates who might be using or making chaplets. Thanks, and happy days ahead.

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Spm Machine

Banjo Bolt Drilling Machine| Iyalia Discover Excellence in SPM Drilling MachinesIyalia Engineering offers top-tier SPM Drilling Machines designed for precision, reliability, and efficiency in the manufacturing industry. Our machines deliver exceptional performance, enhancing production quality and output.We provide competitive prices without compromising on quality, offering cost-effective solutions tailored to your specific drilling and tapping needs. Customizable and versatile, our machines handle complex operations with ease.Contact Iyalia Engineering to explore our SPM Drilling Machines and achieve your manufacturing goals.

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Tapping machine

Automatic Insert Tapping Machine | Iyalia We are the Automatic Nut Tapping machine Manufacturer in INDIA, this is a mould insert, nuts, small parts tapping machine. This is Vertical Nut tapping machine, with a capacity of making 1200 parts per hour, is a specialized machine tool designed for tapping threads. A mould insert is a component used in injection moulding, which a metal insert made out of metal part for injecting material into a mould cavity. The MOuld insert tapping machine can be a dedicating tappingmachine with a cycle time of 1200 parts per hour manufacturing. The tap size can be from M2 to M10 size, the mcahine runs in a vertical coloumn and the head moves vertically in a LM guideways with a Ball screw in it. The complete system run in the Servo control system, the spindle motor and also the machine Slide motor, both are Servo controlled with a PLC controller. In the injection moulding process, the mould insert is often made of hardened steel and contains the cavity into which the material is injected. The mould insert tapping machine is used to create threaded holes in the mould insert to allow for the insertion of screws or other fasteners that hold the mould components together. The machine typically consists of a tapping head that is mounted on a spindle and driven by a motor. The mould insert is clamped in place on a fixture, and the tapping head is brought into position over the insert. The spindle is then rotated, and the tapping head cuts threads into the insert. Mould insert tapping machines are typically used in high-volume production environments where speed and accuracy are critical. They are often used in the automotive and electronics industries, where tight tolerances and high precision are required.High Speed Nut Tapping machine used to make automobile parts, hydraulic nuts, pneumatic nuts, nuts for almost all the industries. This Tapping machine is manufactured in Coimbatore India.This machine works fully automatically for tapping.Here we can achieve 3 to 4 seconds cycle time per componentWe also manufacture Multi spindle Drilling head and Multi spindle Tapping Head for Automatic Tapping Machine. The machine works with Servo Technology, so the machine working is very fast. We are one of the leading Tapping Machine Manufacturers in theworld.

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Tapping machine

SPM Nut Tapping Machine| Iyalia Revolutionizing Nut Tapping: How Servo-Based Tapping Machines Enhance Speed, Accuracy, and EfficiencyIntroduction Nut tapping is a critical process in manufacturing, spanning industries such as automotive, aerospace, construction, and consumer electronics. With high demand and tight production schedules, manufacturers need high-speed, precision-driven solutions to stay competitive. However, conventional tapping machines often struggle with long cycle times, inconsistent thread quality, and high labor costs. The Need for High-Speed Nut Tapping Machines Manufacturers face multiple challenges in nut tapping operations: ✅ High Production Demand – Millions of nuts are used across industries, requiring rapid, high-volume tapping solutions. ✅ Precision & Consistency – Thread defects can lead to product failures, increasing rework and production costs. ✅ Cost-Effectiveness – Longer cycle times mean higher labor costs and reduced profitability. Introducing Servo-Based Single & Multi-Spindle Tapping Machines Servo-based tapping machines redefine efficiency with high-speed automation, precision control, and adaptability to diverse part specifications. These machines drastically improve production rates while ensuring consistent thread quality and reduced defects. Key Features of Servo-Based Nut Tapping Machines �� Ultra-Fast Tapping Speeds – Tap M6 holes up to 10 mm depth in just 3–4 seconds, reducing cycle times significantly. �� Servo-Controlled Accuracy – Advanced servo motors provide precise speed and torque control, eliminating inconsistencies and scrap. �� Multi-Spindle Efficiency – Tap multiple holes simultaneously, boosting throughput without sacrificing precision. �� User-Friendly Interface – A simple, intuitive control panel allows for quick adjustments, reducing downtime. �� Robust Industrial Build – Built to withstand high-production environments, ensuring reliability and long-term performance. How Servo-Based Tapping Machines Improve Production Efficiency ✔ Consistent Thread Quality – Precision servo motors ensure every tapped hole meets strict quality standards, reducing rework. ✔ Faster Cycle Times – Boost productivity with rapid tapping speeds, ideal for large-scale manufacturing. ✔ Lower Labor Costs – Automation enables a single operator to oversee multiple machines, cutting workforce expenses. ✔ Versatility Across Nut Sizes – Easily adjustable for different nut specifications, reducing the need for multiple machines. ✔ Real-Time Data & Analytics – Integrated CNC and servo controls provide performance tracking, ensuring optimal machine uptime. Why Choose Servo-Based Tapping Machines? Investing in servo-based single and multi-spindle nut tapping machines means higher productivity, superior thread quality, and reduced production costs. Whether you're a manufacturer in automotive, aerospace, or consumer electronics, upgrading to high-speed, precision-driven tapping technology is the key to staying ahead in today's competitive landscape. Looking to Enhance Your Nut Tapping Efficiency? Contact us today to learn how our servo-based tapping machines can revolutionize your production line!

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