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'heavy duty steel plant automation'

Items tagged with 'heavy duty steel plant automation'

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Drilling Machine

Heavy Drilling Machine | Iyalia Introducing the TwinDrill Pro-50 Advantages Drastically Reduced Cycle Time Completes drilling tasks in a fraction of the time compared to CNC lathe operations. Increased Productivity Ability to process two components at once maximizes output on the shop floor. Lower Labor Requirements Automated drilling process allows personnel to focus on other high-value tasks. Enhanced Profitability Quicker job turnarounds improve customer satisfaction and open doors for new business. Reliable and Durable Built to withstand rigorous industrial operations for long-term performance. The TwinDrill Pro-50 is a groundbreaking dual-spindle U-drilling machine meticulously designed to reduce pre-drilling time for components that require large-diameter bores significantly. This robust system, engineered to handle drilling diameters of up to 50mm in a single pass, features two independent spindles, each equipped with its motor. This innovative design enables simultaneous drilling on two parts, drastically enhancing productivity. Origin and Performance The TwinDrill Pro-50 was initially developed in response to a customer challenge involving lengthy pre-drilling cycles on a 76mm diameter part. With its advanced capabilities, this machine completes a 50mm diameter drill to a depth of 110mm in just 80 seconds total—equating to a mere 40 seconds per part! By significantly shortening cycle times, the TwinDrill Pro-50 cuts costs and conserves valuable manpower resources. Its swift return on investment (ROI) and flexible setup make it an essential addition to any workshop aiming to transform its drilling operations.

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SPM Drilling

Introducing YALIA's Universal Joint Cross Servo Drilling Machine, a revolutionary Servo Drilling designed for precision drilling in universal joint cross-manufacturing. With its Servo Drive System, the machine provides adaptable speeds, reduces errors, and saves costs, making it a leader in #PrecisionManufacturing and #DrillingTechnology. Key Features: Servo Drive Precision: The machine can tailor RPM and feed to suit various sizes of UJ Cross, significantly enhancing precision and reducing cycle time. Versatile Application: It can adjust spindle speed and feed according to Hole depth. Materials: It's suitable for deep hole drilling steel up to 120mm depth each head, Unmatched Productivity: The machine is designed for universal joint cross-manufacturing, delivering industrial-grade quality and reliability, promoting #HighProductivity. Why Choose IYALIA? Choosing IYALIA means opting for quality, speed, and reliability. Our UJ Cross Drilling Machine outperforms competitors like the UJ Cross Multi Head Drilling Machine and the Servo U Drilling Machine, offering unparalleled benefits and redefining precision drilling from all four sides. FAQ: What is Universal Joint Drilling? Universal Joint Drilling is a high-precision process with dep hole drilling in the UJ Cross. Our machine is specially designed for deep-hole drilling and uses the latest Servo Technology for unmatched output quality. Conclusion: Your Future Manufacturing Partner Investing in the Universal Joint Cross Servo Drilling Machine is more than just a machine; it's a key to UJ Cross future-proofing your production. Its advanced features and efficiency make it an investment that redefines industrial deep-hole drilling, promising a new era of #Manufacturing Excellence. With IYALIA's innovation, we step into the future of manufacturing, where precision and efficiency drive success.

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Facing and Centering Machine

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

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Multi Spindle Drilling Machines

Multi Spindle Tapping Machine | IYALIA Engineering’s heat sink drilling and tapping multi-spindle machine revolutionizes high-volume production with superior efficiency, precision, and versatility. Its multi-spindle design allows simultaneous operations, significantly reducing cycle times and boosting output. The machine ensures accurate drilling and tapping for various heat sink sizes and patterns, maintaining consistent quality. Advanced automation minimizes labor costs, errors, and safety risks by reducing manual tasks. With its cost-effectiveness and enhanced productivity, this machine is a powerful asset for manufacturers seeking to streamline operations, achieve faster lead times, and maintain high standards in heat sink production.

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CNC machines

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

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Rotary Table Multi spindle Drill Tap Machines

SPM Multi Spindle Drilling and Tapping Machines | Iyalia "High-Volume Drilling & Tapping SPM with Rotary Indexing Table – Precision and Productivity Combined!" Discover how our Rotary Indexing Table Drilling & Tapping SPM ensures precision, speed, and efficiency with servo-controlled multi-spindle technology for high-volume manufacturing. oost Your Manufacturing Efficiency with High-Speed Drilling & Tapping SPM In today’s competitive manufacturing landscape, high-speed, high-accuracy production is the key to maximizing output and profitability. Our Rotary Indexing Table Drilling & Tapping Special Purpose Machine (SPM) is designed for mass production, offering a fully automated solution that significantly enhances productivity while maintaining superior quality. Key Features and Advantages: 1️⃣ Advanced Servo-Control System Precision-driven performance with servo-controlled drilling and tapping. Ensures repeatability, accuracy, and reduced cycle times. 2️⃣ Multi-Spindle Efficiency Equipped with 4 Spindle Drilling & 4 Spindle Tapping heads, allowing multiple holes to be drilled and tapped simultaneously. Reduces processing time, making it ideal for high-volume production lines. 3️⃣ Rotary Indexing Table for Seamless Operations Automated part transfer between machining stations without manual intervention. Increases speed, eliminates downtime, and enhances production efficiency. 4️⃣ HMI-Controlled System for Easy Operation Intuitive Human-Machine Interface (HMI) allows operators to monitor and adjust parameters in real-time. Reduces human errors and improves ease of operation. 5️⃣ Integrated Safety Features Designed with advanced safety mechanisms to ensure operator protection and prevent machine downtime. Safety interlocks, overload protection, and emergency stop features included. Applications in Mass Production: ✔ Automotive Industry ✔ Aerospace Components ✔ Metal Fabrication Units ✔ Industrial Machinery Manufacturing ✔ Consumer Goods & Precision Engineering With high-speed automation, precise drilling, and tapping, our machine ensures optimal efficiency with minimal labor costs, making it a game-changer for large-scale production facilities

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Circular Saw Cutting Machine

Circular Saw Cutting Machine | Iyalia A Circular Saw Cutting Machine is used to cut steel bars, Alloy Bars into the desired lengths. The machine consists of a Circular Saw blade that rotates at Speeds and is powered by a gearbox connected to an electric motor. The steel bars are placed on a bed, clamping is done from vertical and Horizontal Direction, and the saw blade cuts through the steel as it is fed through the machine. Circular saw machines are commonly used in manufacturing industries for cutting steel bars, pipes, and other materials. They are used to cut steel bars to size for cutting steel bars for use in manufacturing machinery and equipment of any size. These machines can cut steel bars with precision and speed and handle a wide range of bar sizes and thicknesses. Some machines have an automatic feed system that allows for continuous cutting. In contrast, others may have a manual feed system that requires the operator to feed the steel bar into the saw. Some machines also have a saw blade height adjustment feature to accommodate different thicknesses of steel bars. It is important to note that while cutting steel bars with circular saw machines may be fast and efficient, it is also essential to follow safety procedures and use appropriate personal protective equipment to avoid injuries.

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