Technical Specifications
Integrated Processes:
Pressing, spot facing, drilling, reaming, hole cleaning, hydraulic pin pressing.
Hydraulic Rotary Table: 6-station indexing for seamless workflow.
Servo-Driven Slides: Programmable depth control via HMI.
Automated Ejection: Pneumatic ejection with error-proofing sensors.
Workflow Overview
Phase 1: Precision Pressing
Automated hydraulic press applies pre-set load (0-50 kN adjustable). Real-time load monitoring with auto-stop at target depth. Instant QA validation: "OK/Not OK" alert system.
Phase 2: Multi-Station Machining
Hydraulic Clamping: Auto-fixturing for zero-positioning errors. Spot Facing: Servo-controlled carbide tools create flawless surfaces. Drilling & Reaming:
Center drilling → Deep hole drilling (HMI-programmable depths).
Precision reaming for ±0.005mm hole tolerance. Debris Removal: 10-bar pneumatic blast cleans 100% of particulates.
Phase 3: Hydraulic Pin Pressing
Vibratory bowl feeder aligns pins.
20-ton hydraulic press ensures permanent interference fit.
Force-displacement curve monitoring for defect detection.
Phase 4: Automated Ejection
Robotic arm transfers finished assembly to output conveyor.
Integrated RFID tagging for traceability.
Why Choose This System?
Traditional Process Our Automated Solution
5+ machines required Single integrated unit
3-4 operators 1 operator
90+ second cycle time 25-second cycles
Manual QA checks Real-time SPC data logging
High scrap rates 99.98% first-pass yield
ROI-Driven Advantages
Labor Savings: Reduce workforce needs by 75%.
Throughput: Produce 1,440 assemblies/shift (vs. 320 manually).
Quality: Eliminate human error in critical tolerances.
Scalability: HMI allows instant recipe changes for new product variants.
Power Requirements: 15 kW hydraulic system | 7 bar compressed air.
