Submersible Pump Shaft Key way Milling Machine | Iyalia We, Iyalia, are located in Coimbatore, HUB of Submersible Pump Manufacturing. We accepted a "MAKING THEIR LIFE EASIER" challenge by designing a machine for Keyway Milling Submersible PUMP CENTRE Shafts where quality is 100% and ZERO Rejection. Centre Shaft has Two Keyways on 180Deg of shaft width from 3 mm and goes on as per the shaft Dia. The Shaft Dia and the length can vary from 300 to 3000mm. Production must be quick and consistent, without any significant human resources involved. Production output will be 700 to 1000 mm/minute. with the minimum workforce.

Shaft Rotor Shaft Assembly Shaft & Rotor Assembly machine This new semi-automatic machine will be used for Pressing the shaft into rotor as per requirement and spot facing, center drilling, drilling, reaming, cleaning the hole and pin pressing into hole the process sequence of this requirement • Shaft pressing into Rotor – The operator loads the rotor and shaft, and after part detection, pressing begins, with load confirmation displayed. • Shaft rotor height checking gauge – The operator checks the part's height, and the machine confirms with a green light. • Part loading at SPM – The operator loads the part, and after orientation and mix-up checks, the machine indexes to the next station. • Spot facing Operation – The tool performs spot facing under servo control, coolant is applied, and a sensor checks tool condition. • Center Drilling Operation – The center drilling tool operates under servo control, with coolant applied and tool condition monitored. • Drilling Operation – Drilling is servo-controlled with coolant, and a sensor checks tool condition after each cycle. • Reaming Operation – Reaming is servo-controlled with coolant, and tool condition is checked by a sensor after each cycle. • Cleaning of hole – Air pipes clean the reamed hole by blowing out chips and coolant. • Pin Pressing – The pin is pressed into the hole, with load monitoring, and the part moves to the next station after confirmation. • Pin height checking and unloading – Pin height is checked, and the part is unloaded using a pneumatic magnet after confirmation.

SPM Tube End Thickening Machine A Tube-expanding hydraulic Press with two cylinders is a specialized Machine designed for the R and D of the TATA Group. The purpose of this machine is to expand the ends of tubes from INSIDE; this is a special customized requirement. Two cylinders operate by applying hydraulic force to expand the diameter of the tube's end. It features two high-pressure hydraulic cylinders that work in tandem to exert uniform pressure on the tube, causing it to expand radially. One of the key features of this machine is its customization. It can be tailored to meet the specific needs of various industries and applications. This customization may include adjustments to the tube diameter range, The Tube Expanding Hydraulic Press incorporates safety features such as emergency stop buttons, protective guards, and pressure relief valves to ensure the well-being of operators and the longevity of the equipment.

Industrial Automation High Speed Bar Feeder Machine We are offering Bar Feeder Machine. This is used in Press shop for feeding bars for initial cutting of the input components. The bar feeding has the capacity of 6mm to 35mm dia and upto 20 feet length. No need of operator in the machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

Duplex Circular Saw Cutting and Bar End Chamfering Machine | Iyalia We desighned a machine where the input of the bars will be kepth min of 10 tons. from t, each bar will move in every stroke and end cutting will happen with Circular Saw cutting individually each side. Dia 20 to 80 Round or Square Bar to a length of 8 meters will be input to be cut to length and end chamfering to be done 20 seconds / bar cutting and chamfering

Automatic Insert Tapping Machine | Iyalia We are the Automatic Nut Tapping machine Manufacturer in INDIA, this is a mould insert, nuts, small parts tapping machine. This is Vertical Nut tapping machine, with a capacity of making 1200 parts per hour, is a specialized machine tool designed for tapping threads. A mould insert is a component used in injection moulding, which a metal insert made out of metal part for injecting material into a mould cavity. The MOuld insert tapping machine can be a dedicating tappingmachine with a cycle time of 1200 parts per hour manufacturing. The tap size can be from M2 to M10 size, the mcahine runs in a vertical coloumn and the head moves vertically in a LM guideways with a Ball screw in it. The complete system run in the Servo control system, the spindle motor and also the machine Slide motor, both are Servo controlled with a PLC controller. In the injection moulding process, the mould insert is often made of hardened steel and contains the cavity into which the material is injected. The mould insert tapping machine is used to create threaded holes in the mould insert to allow for the insertion of screws or other fasteners that hold the mould components together. The machine typically consists of a tapping head that is mounted on a spindle and driven by a motor. The mould insert is clamped in place on a fixture, and the tapping head is brought into position over the insert. The spindle is then rotated, and the tapping head cuts threads into the insert. Mould insert tapping machines are typically used in high-volume production environments where speed and accuracy are critical. They are often used in the automotive and electronics industries, where tight tolerances and high precision are required.High Speed Nut Tapping machine used to make automobile parts, hydraulic nuts, pneumatic nuts, nuts for almost all the industries. This Tapping machine is manufactured in Coimbatore India.This machine works fully automatically for tapping.Here we can achieve 3 to 4 seconds cycle time per componentWe also manufacture Multi spindle Drilling head and Multi spindle Tapping Head for Automatic Tapping Machine. The machine works with Servo Technology, so the machine working is very fast. We are one of the leading Tapping Machine Manufacturers in theworld.