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Items tagged with 'metal cutting'

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Circular Saw Cutting Machine

Circular Saw Cutting Machine | Iyalia A Circular Saw Cutting Machine is used to cut steel bars, Alloy Bars into the desired lengths. The machine consists of a Circular Saw blade that rotates at Speeds and is powered by a gearbox connected to an electric motor. The steel bars are placed on a bed, clamping is done from vertical and Horizontal Direction, and the saw blade cuts through the steel as it is fed through the machine. Circular saw machines are commonly used in manufacturing industries for cutting steel bars, pipes, and other materials. They are used to cut steel bars to size for cutting steel bars for use in manufacturing machinery and equipment of any size. These machines can cut steel bars with precision and speed and handle a wide range of bar sizes and thicknesses. Some machines have an automatic feed system that allows for continuous cutting. In contrast, others may have a manual feed system that requires the operator to feed the steel bar into the saw. Some machines also have a saw blade height adjustment feature to accommodate different thicknesses of steel bars. It is important to note that while cutting steel bars with circular saw machines may be fast and efficient, it is also essential to follow safety procedures and use appropriate personal protective equipment to avoid injuries.

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Circular Saw Cutting Machine

Duplex Bar Cutting And Chamfering Machine | iyalia 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, the bars are collected in the soft cradle which is the final stage of the process. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Breather Hole Punching SPM

Breather Hole Punching SPM Fully Automatic Air Brake Chamber Breather Hole Punching Machine Description:Step into the future of manufacturing with our cutting-edge Air Brake Chamber Breather Hole Punching Machine. Designed with the latest technology, this fully automatic machine revolutionizes the process of punching holes from the inside, ensuring precision and efficiency like never before. With its advanced capabilities, our machine requires minimal operator intervention, making production smoother and more streamlined. From fixing components to automatic punching and rotating, the machine seamlessly handles every step, saving time and reducing errors. Thanks to the machine's versatile design, even parts requiring holes in two different planes are effortlessly accommodated. Setting up a new part is simple and quick, with a user-friendly interface allowing easy configuration through pre-programmed settings. Experience unparalleled productivity and reliability in your manufacturing process with our Air Brake Chamber Breather Hole Punching Machine. Explore the future of manufacturing today.

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U Drill Machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

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Deep Hole Drilling Machine

Pre Hole U Drilling with 4 spindle Overcoming Pre-Drilling Challenges with Iyalia Pre-Drilling Machine Pre-drilling in any metal, whether soft or hard, poses several manufacturing challenges, especially when using CNC machines, drilling machines, or lathes. The Iyalia Pre-Drilling machine offers a revolutionary solution to these challenges, providing significant benefits for manufacturers. Key Benefits of Iyalia Pre-Drilling Machine Enhanced Productivity Efficient Use of Space Reduced Labor Costs Time and Energy Savings Customer Satisfaction Increased Profitability Stress-Free Operations Revolutionize Your Manufacturing with Iyalia Pre-Drilling Machine Are you facing challenges in pre-drilling metal components with CNC machines, drilling machines, or lathes? The Iyalia Pre-Drilling machine is the perfect solution to enhance your productivity and efficiency. Our advanced machine is designed to handle pre-drilling in both soft and hard metals, overcoming common manufacturing hurdles with ease. Unmatched Productivity and Efficiency The Iyalia Pre-Drilling machine sets a new standard in manufacturing by allowing you to drill four components simultaneously. This not only boosts your productivity by four times but also ensures faster delivery times, helping you to meet tight deadlines as per customer expectations of productivity Optimize Your Workspace Space is a valuable asset in any manufacturing facility. The compact design of the Iyalia Pre-Drilling machine means you can maximize your floor space while still achieving high output. This optimization is crucial for businesses looking to expand their operations without the need for additional space. Reduce Labor Costs With the ability to handle the machine with just one operator, you can significantly reduce your labor costs. The machine’s efficiency eliminates the need for additional manpower, translating into substantial savings. Save Time and Energy Efficiency is key in manufacturing, and the Iyalia Pre-Drilling machine delivers by saving you time and energy. Its simultaneous processing capabilities streamline your operations, making your manufacturing process more efficient and less time-consuming. Delight Your Customers Timely delivery of the finished parts is very essential for maintaining customer satisfaction. The Iyalia Pre-Drilling machine ensures that your components are delivered on time, every time. This reliability boosts your reputation and keeps your customers coming back for more. Boost Your Profits The cost savings achieved through reduced labor, optimized space, and efficient operations directly impact your bottom line. Increased profitability will allows you to reinvest in your business, drive your business growth, and stay ahead of the competition. Enjoy a Tension-Free Manufacturing Experience Say goodbye to the stress and challenges of pre-drilling operations. With the Iyalia Pre-Drilling machine, you can enjoy a seamless, tension-free manufacturing experience. Our machine’s reliability and efficiency mean you can focus on what you do best – growing your business. Conclusion Invest in the Iyalia Pre-Drilling machine today and transform your manufacturing operations. Experience the benefits of higher productivity, reduced costs, and increased customer satisfaction. Live a better, tension-free life with the Iyalia Pre-Drilling machine, and watch your business thrive.

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