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'die lubrication and wear reduction'

Items tagged with 'die lubrication and wear reduction'

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U Drill Machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

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Micro Screw Making Machine

Micro Screw Making Jewellery Machine This is a micro screw-making machine; this screw is used in Jewellery for earing lock and studs screw. This screw can be left hand and right hand. 8mm thread and 4 mm straight. You can change the thread length and the total length also in the jewellery screw. A servo control system and pneumatic slides for length control the complete machine. A cage will be provided to place the wire bunch. To set the wire, make sure the wire must be inserted into the machine for the first setting. The total length can be changed to any size. To change the thread size, you need to change the die. The complete machine runs in a closed cage, so no gold dust or scrape is escaped from the machine. The finished golden screws are collected in the bottom of the machine with a small bin. PLC controls the machine, and the operator panel is there with HMI. This machine can produce screws from 14 or 18, or 22 carrot gold screws

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Facing and Centering Machine

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

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Rotary Table Multi spindle Drill Tap Machines

SPM Multi Spindle Drilling and Tapping Machines | Iyalia "High-Volume Drilling & Tapping SPM with Rotary Indexing Table – Precision and Productivity Combined!" Discover how our Rotary Indexing Table Drilling & Tapping SPM ensures precision, speed, and efficiency with servo-controlled multi-spindle technology for high-volume manufacturing. oost Your Manufacturing Efficiency with High-Speed Drilling & Tapping SPM In today’s competitive manufacturing landscape, high-speed, high-accuracy production is the key to maximizing output and profitability. Our Rotary Indexing Table Drilling & Tapping Special Purpose Machine (SPM) is designed for mass production, offering a fully automated solution that significantly enhances productivity while maintaining superior quality. Key Features and Advantages: 1️⃣ Advanced Servo-Control System Precision-driven performance with servo-controlled drilling and tapping. Ensures repeatability, accuracy, and reduced cycle times. 2️⃣ Multi-Spindle Efficiency Equipped with 4 Spindle Drilling & 4 Spindle Tapping heads, allowing multiple holes to be drilled and tapped simultaneously. Reduces processing time, making it ideal for high-volume production lines. 3️⃣ Rotary Indexing Table for Seamless Operations Automated part transfer between machining stations without manual intervention. Increases speed, eliminates downtime, and enhances production efficiency. 4️⃣ HMI-Controlled System for Easy Operation Intuitive Human-Machine Interface (HMI) allows operators to monitor and adjust parameters in real-time. Reduces human errors and improves ease of operation. 5️⃣ Integrated Safety Features Designed with advanced safety mechanisms to ensure operator protection and prevent machine downtime. Safety interlocks, overload protection, and emergency stop features included. Applications in Mass Production: ✔ Automotive Industry ✔ Aerospace Components ✔ Metal Fabrication Units ✔ Industrial Machinery Manufacturing ✔ Consumer Goods & Precision Engineering With high-speed automation, precise drilling, and tapping, our machine ensures optimal efficiency with minimal labor costs, making it a game-changer for large-scale production facilities

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Circular Saw Cutting Machine

Duplex Bar Cutting And Chamfering Machine | iyalia 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, the bars are collected in the soft cradle which is the final stage of the process. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

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Forging Automation

Cold Forging with Automatic Pick and Place Systems | Iyalia Revolutionizing Cold Forging with Automatic Pick and Place SystemsHigh Productivity and Worker Safety in Cold Forging What are your main concerns in manual or labor-intensive manufacturing processes of cold forging? We understand that productivity, safety, and manpower costs are critical issues. The Best Solution for Cold Forging Automation Introducing Iyalia Engineering’s Cold Forging Pick and Place Automation System – the ultimate solution for enhancing productivity while ensuring worker safety. Our innovative system revolutionizes cold forging with minimal manpower and maximum operator safety. Consistent Production: Achieve consistent production rates with our automated system, eliminating the variability and inefficiencies associated with manual processes. 100% Safety: Prioritize worker safety with our advanced automation, reducing the risk of injuries common in manual cold forging operations. Cost Efficiency: Say goodbye to recurring costs in manpower sourcing and training. Our automated system minimizes the need for manual labor, resulting in significant cost savings over time. Why Choose Our Cold Forging Pick and Place Automation? Enhanced Productivity: With our automation system, you can significantly increase your production rates, ensuring you meet your targets and deadlines efficiently. Improved Quality: Automation ensures precise and consistent handling of materials, resulting in higher quality forged parts. Safety First: Our system is designed with advanced safety features, protecting your workers from the hazards of manual cold forging processes. Cost-Effective: Reduce your operational costs by minimizing the need for manual labor and associated training expenses. Understanding Cold Forging Most engineering parts are forged to achieve complex shapes and sizes that other operations cannot accomplish. Forging processes can be classified into two types: hot forging and cold forging. Our machine supports a cold forging system where safety is paramount, and manpower savings are substantial. Transform your cold forging operations with Iyalia Engineering’s Automatic Pick and Place System. Experience the benefits of increased productivity, enhanced safety, and cost efficiency. Contact us today to learn more about how our innovative solution can revolutionize your manufacturing process.

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