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'custom fabrication'

Items tagged with 'custom fabrication'

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SPM Tube End Thickening Machine

SPM Tube End Thickening Machine A Tube-expanding hydraulic Press with two cylinders is a specialized Machine designed for the R and D of the TATA Group. The purpose of this machine is to expand the ends of tubes from INSIDE; this is a special customized requirement. Two cylinders operate by applying hydraulic force to expand the diameter of the tube's end. It features two high-pressure hydraulic cylinders that work in tandem to exert uniform pressure on the tube, causing it to expand radially. One of the key features of this machine is its customization. It can be tailored to meet the specific needs of various industries and applications. This customization may include adjustments to the tube diameter range, The Tube Expanding Hydraulic Press incorporates safety features such as emergency stop buttons, protective guards, and pressure relief valves to ensure the well-being of operators and the longevity of the equipment.

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U Drill Machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

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Deep Hole Drilling Machine

Pre Hole U Drilling with 4 spindle Overcoming Pre-Drilling Challenges with Iyalia Pre-Drilling Machine Pre-drilling in any metal, whether soft or hard, poses several manufacturing challenges, especially when using CNC machines, drilling machines, or lathes. The Iyalia Pre-Drilling machine offers a revolutionary solution to these challenges, providing significant benefits for manufacturers. Key Benefits of Iyalia Pre-Drilling Machine Enhanced Productivity Efficient Use of Space Reduced Labor Costs Time and Energy Savings Customer Satisfaction Increased Profitability Stress-Free Operations Revolutionize Your Manufacturing with Iyalia Pre-Drilling Machine Are you facing challenges in pre-drilling metal components with CNC machines, drilling machines, or lathes? The Iyalia Pre-Drilling machine is the perfect solution to enhance your productivity and efficiency. Our advanced machine is designed to handle pre-drilling in both soft and hard metals, overcoming common manufacturing hurdles with ease. Unmatched Productivity and Efficiency The Iyalia Pre-Drilling machine sets a new standard in manufacturing by allowing you to drill four components simultaneously. This not only boosts your productivity by four times but also ensures faster delivery times, helping you to meet tight deadlines as per customer expectations of productivity Optimize Your Workspace Space is a valuable asset in any manufacturing facility. The compact design of the Iyalia Pre-Drilling machine means you can maximize your floor space while still achieving high output. This optimization is crucial for businesses looking to expand their operations without the need for additional space. Reduce Labor Costs With the ability to handle the machine with just one operator, you can significantly reduce your labor costs. The machine’s efficiency eliminates the need for additional manpower, translating into substantial savings. Save Time and Energy Efficiency is key in manufacturing, and the Iyalia Pre-Drilling machine delivers by saving you time and energy. Its simultaneous processing capabilities streamline your operations, making your manufacturing process more efficient and less time-consuming. Delight Your Customers Timely delivery of the finished parts is very essential for maintaining customer satisfaction. The Iyalia Pre-Drilling machine ensures that your components are delivered on time, every time. This reliability boosts your reputation and keeps your customers coming back for more. Boost Your Profits The cost savings achieved through reduced labor, optimized space, and efficient operations directly impact your bottom line. Increased profitability will allows you to reinvest in your business, drive your business growth, and stay ahead of the competition. Enjoy a Tension-Free Manufacturing Experience Say goodbye to the stress and challenges of pre-drilling operations. With the Iyalia Pre-Drilling machine, you can enjoy a seamless, tension-free manufacturing experience. Our machine’s reliability and efficiency mean you can focus on what you do best – growing your business. Conclusion Invest in the Iyalia Pre-Drilling machine today and transform your manufacturing operations. Experience the benefits of higher productivity, reduced costs, and increased customer satisfaction. Live a better, tension-free life with the Iyalia Pre-Drilling machine, and watch your business thrive.

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Facing and Centering Machine

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

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Spm Drilling Machine

Pre U Drilling Machine| Iyalia Overcoming Pre-Drilling Challenges with Iyalia Pre-Drilling Machine Pre-drilling in any metal, whether soft or hard, poses several manufacturing challenges, especially when using CNC machines, drilling machines, or lathes. The Iyalia Pre-Drilling machine offers a revolutionary solution to these challenges, providing significant benefits for manufacturers. Key Benefits of Iyalia Pre-Drilling Machine Enhanced Productivity Efficient Use of Space Reduced Labor Costs Time and Energy Savings Customer Satisfaction Increased Profitability Stress-Free Operations Revolutionize Your Manufacturing with Iyalia Pre-Drilling Machine Are you facing challenges in pre-drilling metal components with CNC machines, drilling machines, or lathes? The Iyalia Pre-Drilling machine is the perfect solution to enhance your productivity and efficiency. Our advanced machine is designed to handle pre-drilling in both soft and hard metals, overcoming common manufacturing hurdles with ease. Unmatched Productivity and Efficiency The Iyalia Pre-Drilling machine sets a new standard in manufacturing by allowing you to drill four components simultaneously. This not only boosts your productivity by four times but also ensures faster delivery times, helping you to meet tight deadlines as per customer expectations of productivity Optimize Your Workspace Space is a valuable asset in any manufacturing facility. The compact design of the Iyalia Pre-Drilling machine means you can maximize your floor space while still achieving high output. This optimization is crucial for businesses looking to expand their operations without the need for additional space. Reduce Labor Costs With the ability to handle the machine with just one operator, you can significantly reduce your labor costs. The machine’s efficiency eliminates the need for additional manpower, translating into substantial savings. Save Time and Energy Efficiency is key in manufacturing, and the Iyalia Pre-Drilling machine delivers by saving you time and energy. Its simultaneous processing capabilities streamline your operations, making your manufacturing process more efficient and less time-consuming. Delight Your Customers Timely delivery of the finished parts is very essential for maintaining customer satisfaction. The Iyalia Pre-Drilling machine ensures that your components are delivered on time, every time. This reliability boosts your reputation and keeps your customers coming back for more. Boost Your Profits The cost savings achieved through reduced labor, optimized space, and efficient operations directly impact your bottom line. Increased profitability will allows you to reinvest in your business, drive your business growth, and stay ahead of the competition. Enjoy a Tension-Free Manufacturing Experience Say goodbye to the stress and challenges of pre-drilling operations. With the Iyalia Pre-Drilling machine, you can enjoy a seamless, tension-free manufacturing experience. Our machine’s reliability and efficiency mean you can focus on what you do best – growing your business. Conclusion Invest in the Iyalia Pre-Drilling machine today and transform your manufacturing operations. Experience the benefits of higher productivity, reduced costs, and increased customer satisfaction. Live a better, tension-free life with the Iyalia Pre-Drilling machine, and watch your business thrive.

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CNC machines

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

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Rotary Table Multi spindle Drill Tap Machines

Multi spindle Rotary Table Drilling Tapping Machine | Iyalia They equipment has advanced Servo based features such as PLC system, automated loading and unloading systems, and safety features such as interlocks and emergency stop buttons.Rotary transfer drilling and tapping machines have several advantages, including: High production rates: Rotary transfer machines can produce high volume parts quickly and efficiently. They can perform multiple operations simultaneously, reducing cycle times and increasing production rates. Precision: Rotary transfer machines are highly accurate, producing parts with consistent dimensions and tolerances. The machines are capable of drilling and tapping precise holes and threads with a high degree of accuracy. Flexibility: Rotary transfer machines can be customized to many wide range of operations, including drilling, tapping, reaming, milling, Assembly and many more. They can be adapted to accommodate different part sizes and shapes, allowing for greater flexibility in production. Cost-effective: Rotary transfer machines offer a cost-effective solution for high-volume production runs. They require minimal operator intervention, reducing labor costs and increasing productivity. Quality control: Rotary transfer machines are equipped with sensors and gauges to monitor the machining process and ensure that parts meet the required specifications. This results in higher quality parts and reduces the likelihood of defects or scrap. Overall, rotary transfer drilling and tapping machines are an excellent choice for high-volume production runs that require precision, consistency, and speed. They offer a cost-effective solution for manufacturers looking to increase their production rates and improve the quality of their products. High production refers to the ability to produce a large quantity of goods or products within a specific period of time. High production rates are important for manufacturers because they help to increase efficiency, reduce lead times, and meet customer demand. Multiple factors that can contribute to high production rates, including: Automated machinery: The use of automated machinery and robotics can help to increase production rates by reducing the time and labor required to manufacture products. Streamlined processes: By optimizing production processes and eliminating waste, manufacturers can improve efficiency and reduce the time required to manufacture products. Skilled labor: Having a skilled workforce that is trained in efficient manufacturing processes and equipment operation can help to increase production rates. Advanced technology: The use of advanced technology, such as 3D printing and CNC machines, can help to increase production rates by reducing setup time and allowing for more precise manufacturing. Effective supply chain management: Ensuring that the necessary raw materials and components are available when needed can help to minimize downtime and keep production rates high. Overall, high production rates are essential for manufacturers looking to remain competitive in today's global market. By investing in the right technology, processes, and workforce, manufacturers can increase efficiency, reduce costs, and improve customer satisfaction.

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Rotary Table Multi spindle Drill Tap Machines

SPM Multi Spindle Drilling and Tapping Machines | Iyalia "High-Volume Drilling & Tapping SPM with Rotary Indexing Table – Precision and Productivity Combined!" Discover how our Rotary Indexing Table Drilling & Tapping SPM ensures precision, speed, and efficiency with servo-controlled multi-spindle technology for high-volume manufacturing. oost Your Manufacturing Efficiency with High-Speed Drilling & Tapping SPM In today’s competitive manufacturing landscape, high-speed, high-accuracy production is the key to maximizing output and profitability. Our Rotary Indexing Table Drilling & Tapping Special Purpose Machine (SPM) is designed for mass production, offering a fully automated solution that significantly enhances productivity while maintaining superior quality. Key Features and Advantages: 1️⃣ Advanced Servo-Control System Precision-driven performance with servo-controlled drilling and tapping. Ensures repeatability, accuracy, and reduced cycle times. 2️⃣ Multi-Spindle Efficiency Equipped with 4 Spindle Drilling & 4 Spindle Tapping heads, allowing multiple holes to be drilled and tapped simultaneously. Reduces processing time, making it ideal for high-volume production lines. 3️⃣ Rotary Indexing Table for Seamless Operations Automated part transfer between machining stations without manual intervention. Increases speed, eliminates downtime, and enhances production efficiency. 4️⃣ HMI-Controlled System for Easy Operation Intuitive Human-Machine Interface (HMI) allows operators to monitor and adjust parameters in real-time. Reduces human errors and improves ease of operation. 5️⃣ Integrated Safety Features Designed with advanced safety mechanisms to ensure operator protection and prevent machine downtime. Safety interlocks, overload protection, and emergency stop features included. Applications in Mass Production: ✔ Automotive Industry ✔ Aerospace Components ✔ Metal Fabrication Units ✔ Industrial Machinery Manufacturing ✔ Consumer Goods & Precision Engineering With high-speed automation, precise drilling, and tapping, our machine ensures optimal efficiency with minimal labor costs, making it a game-changer for large-scale production facilities

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