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'custom designed forging automation solutions'

Items tagged with 'custom designed forging automation solutions'

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Forging Automation

Cold Forging with Automatic Pick and Place Systems | Iyalia Revolutionizing Cold Forging with Automatic Pick and Place SystemsHigh Productivity and Worker Safety in Cold Forging What are your main concerns in manual or labor-intensive manufacturing processes of cold forging? We understand that productivity, safety, and manpower costs are critical issues. The Best Solution for Cold Forging Automation Introducing Iyalia Engineering’s Cold Forging Pick and Place Automation System – the ultimate solution for enhancing productivity while ensuring worker safety. Our innovative system revolutionizes cold forging with minimal manpower and maximum operator safety. Consistent Production: Achieve consistent production rates with our automated system, eliminating the variability and inefficiencies associated with manual processes. 100% Safety: Prioritize worker safety with our advanced automation, reducing the risk of injuries common in manual cold forging operations. Cost Efficiency: Say goodbye to recurring costs in manpower sourcing and training. Our automated system minimizes the need for manual labor, resulting in significant cost savings over time. Why Choose Our Cold Forging Pick and Place Automation? Enhanced Productivity: With our automation system, you can significantly increase your production rates, ensuring you meet your targets and deadlines efficiently. Improved Quality: Automation ensures precise and consistent handling of materials, resulting in higher quality forged parts. Safety First: Our system is designed with advanced safety features, protecting your workers from the hazards of manual cold forging processes. Cost-Effective: Reduce your operational costs by minimizing the need for manual labor and associated training expenses. Understanding Cold Forging Most engineering parts are forged to achieve complex shapes and sizes that other operations cannot accomplish. Forging processes can be classified into two types: hot forging and cold forging. Our machine supports a cold forging system where safety is paramount, and manpower savings are substantial. Transform your cold forging operations with Iyalia Engineering’s Automatic Pick and Place System. Experience the benefits of increased productivity, enhanced safety, and cost efficiency. Contact us today to learn more about how our innovative solution can revolutionize your manufacturing process.

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CNC machines

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

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Spm Machine

Banjo Bolt Drilling Machine| Iyalia Discover Excellence in SPM Drilling MachinesIyalia Engineering offers top-tier SPM Drilling Machines designed for precision, reliability, and efficiency in the manufacturing industry. Our machines deliver exceptional performance, enhancing production quality and output.We provide competitive prices without compromising on quality, offering cost-effective solutions tailored to your specific drilling and tapping needs. Customizable and versatile, our machines handle complex operations with ease.Contact Iyalia Engineering to explore our SPM Drilling Machines and achieve your manufacturing goals.

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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SPM Tube End Thickening Machine

SPM Tube End Thickening Machine A Tube-expanding hydraulic Press with two cylinders is a specialized Machine designed for the R and D of the TATA Group. The purpose of this machine is to expand the ends of tubes from INSIDE; this is a special customized requirement. Two cylinders operate by applying hydraulic force to expand the diameter of the tube's end. It features two high-pressure hydraulic cylinders that work in tandem to exert uniform pressure on the tube, causing it to expand radially. One of the key features of this machine is its customization. It can be tailored to meet the specific needs of various industries and applications. This customization may include adjustments to the tube diameter range, The Tube Expanding Hydraulic Press incorporates safety features such as emergency stop buttons, protective guards, and pressure relief valves to ensure the well-being of operators and the longevity of the equipment.

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Deep Hole Drilling Machine

Pre Hole U Drilling with 4 spindle Overcoming Pre-Drilling Challenges with Iyalia Pre-Drilling Machine Pre-drilling in any metal, whether soft or hard, poses several manufacturing challenges, especially when using CNC machines, drilling machines, or lathes. The Iyalia Pre-Drilling machine offers a revolutionary solution to these challenges, providing significant benefits for manufacturers. Key Benefits of Iyalia Pre-Drilling Machine Enhanced Productivity Efficient Use of Space Reduced Labor Costs Time and Energy Savings Customer Satisfaction Increased Profitability Stress-Free Operations Revolutionize Your Manufacturing with Iyalia Pre-Drilling Machine Are you facing challenges in pre-drilling metal components with CNC machines, drilling machines, or lathes? The Iyalia Pre-Drilling machine is the perfect solution to enhance your productivity and efficiency. Our advanced machine is designed to handle pre-drilling in both soft and hard metals, overcoming common manufacturing hurdles with ease. Unmatched Productivity and Efficiency The Iyalia Pre-Drilling machine sets a new standard in manufacturing by allowing you to drill four components simultaneously. This not only boosts your productivity by four times but also ensures faster delivery times, helping you to meet tight deadlines as per customer expectations of productivity Optimize Your Workspace Space is a valuable asset in any manufacturing facility. The compact design of the Iyalia Pre-Drilling machine means you can maximize your floor space while still achieving high output. This optimization is crucial for businesses looking to expand their operations without the need for additional space. Reduce Labor Costs With the ability to handle the machine with just one operator, you can significantly reduce your labor costs. The machine’s efficiency eliminates the need for additional manpower, translating into substantial savings. Save Time and Energy Efficiency is key in manufacturing, and the Iyalia Pre-Drilling machine delivers by saving you time and energy. Its simultaneous processing capabilities streamline your operations, making your manufacturing process more efficient and less time-consuming. Delight Your Customers Timely delivery of the finished parts is very essential for maintaining customer satisfaction. The Iyalia Pre-Drilling machine ensures that your components are delivered on time, every time. This reliability boosts your reputation and keeps your customers coming back for more. Boost Your Profits The cost savings achieved through reduced labor, optimized space, and efficient operations directly impact your bottom line. Increased profitability will allows you to reinvest in your business, drive your business growth, and stay ahead of the competition. Enjoy a Tension-Free Manufacturing Experience Say goodbye to the stress and challenges of pre-drilling operations. With the Iyalia Pre-Drilling machine, you can enjoy a seamless, tension-free manufacturing experience. Our machine’s reliability and efficiency mean you can focus on what you do best – growing your business. Conclusion Invest in the Iyalia Pre-Drilling machine today and transform your manufacturing operations. Experience the benefits of higher productivity, reduced costs, and increased customer satisfaction. Live a better, tension-free life with the Iyalia Pre-Drilling machine, and watch your business thrive.

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Facing and Centering Machine

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

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