U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

Drill Tap Center Multi Spindle| Iyalia Drill Tap Centre High Speed with Multi Spindle machine can do multiple components symultaniously with high production and less man power

Shaft Rotor Shaft Assembly Shaft & Rotor Assembly machine This new semi-automatic machine will be used for Pressing the shaft into rotor as per requirement and spot facing, center drilling, drilling, reaming, cleaning the hole and pin pressing into hole the process sequence of this requirement • Shaft pressing into Rotor – The operator loads the rotor and shaft, and after part detection, pressing begins, with load confirmation displayed. • Shaft rotor height checking gauge – The operator checks the part's height, and the machine confirms with a green light. • Part loading at SPM – The operator loads the part, and after orientation and mix-up checks, the machine indexes to the next station. • Spot facing Operation – The tool performs spot facing under servo control, coolant is applied, and a sensor checks tool condition. • Center Drilling Operation – The center drilling tool operates under servo control, with coolant applied and tool condition monitored. • Drilling Operation – Drilling is servo-controlled with coolant, and a sensor checks tool condition after each cycle. • Reaming Operation – Reaming is servo-controlled with coolant, and tool condition is checked by a sensor after each cycle. • Cleaning of hole – Air pipes clean the reamed hole by blowing out chips and coolant. • Pin Pressing – The pin is pressed into the hole, with load monitoring, and the part moves to the next station after confirmation. • Pin height checking and unloading – Pin height is checked, and the part is unloaded using a pneumatic magnet after confirmation.

Micro Screw Making Jewellery Machine This is a micro screw-making machine; this screw is used in Jewellery for earing lock and studs screw. This screw can be left hand and right hand. 8mm thread and 4 mm straight. You can change the thread length and the total length also in the jewellery screw. A servo control system and pneumatic slides for length control the complete machine. A cage will be provided to place the wire bunch. To set the wire, make sure the wire must be inserted into the machine for the first setting. The total length can be changed to any size. To change the thread size, you need to change the die. The complete machine runs in a closed cage, so no gold dust or scrape is escaped from the machine. The finished golden screws are collected in the bottom of the machine with a small bin. PLC controls the machine, and the operator panel is there with HMI. This machine can produce screws from 14 or 18, or 22 carrot gold screws

Tube End Facing And Chamfering Machine| iyalia Facing and Chamfering machine for Tubes, we do Special purpose multi purpose industrial automation. This machine is Double side Facing and Chamfering machine, We also make Single side Facing and Chamfering machine. Customised single side facing andChamfering can be made as per the customer requirement. Customized machine and spm machine for facing and chamfering machine. Facing and Centering Machine is used to for small Tube components in length and also with different dia. Machine capacity is normally for small tubes. components made out of Ferrous and Non Ferrous materials. Length of the component can vary from one size to other. These machines can run for round the clock.

Multi spindle Rotary Table Drilling Tapping Machine | Iyalia They equipment has advanced Servo based features such as PLC system, automated loading and unloading systems, and safety features such as interlocks and emergency stop buttons.Rotary transfer drilling and tapping machines have several advantages, including: High production rates: Rotary transfer machines can produce high volume parts quickly and efficiently. They can perform multiple operations simultaneously, reducing cycle times and increasing production rates. Precision: Rotary transfer machines are highly accurate, producing parts with consistent dimensions and tolerances. The machines are capable of drilling and tapping precise holes and threads with a high degree of accuracy. Flexibility: Rotary transfer machines can be customized to many wide range of operations, including drilling, tapping, reaming, milling, Assembly and many more. They can be adapted to accommodate different part sizes and shapes, allowing for greater flexibility in production. Cost-effective: Rotary transfer machines offer a cost-effective solution for high-volume production runs. They require minimal operator intervention, reducing labor costs and increasing productivity. Quality control: Rotary transfer machines are equipped with sensors and gauges to monitor the machining process and ensure that parts meet the required specifications. This results in higher quality parts and reduces the likelihood of defects or scrap. Overall, rotary transfer drilling and tapping machines are an excellent choice for high-volume production runs that require precision, consistency, and speed. They offer a cost-effective solution for manufacturers looking to increase their production rates and improve the quality of their products. High production refers to the ability to produce a large quantity of goods or products within a specific period of time. High production rates are important for manufacturers because they help to increase efficiency, reduce lead times, and meet customer demand. Multiple factors that can contribute to high production rates, including: Automated machinery: The use of automated machinery and robotics can help to increase production rates by reducing the time and labor required to manufacture products. Streamlined processes: By optimizing production processes and eliminating waste, manufacturers can improve efficiency and reduce the time required to manufacture products. Skilled labor: Having a skilled workforce that is trained in efficient manufacturing processes and equipment operation can help to increase production rates. Advanced technology: The use of advanced technology, such as 3D printing and CNC machines, can help to increase production rates by reducing setup time and allowing for more precise manufacturing. Effective supply chain management: Ensuring that the necessary raw materials and components are available when needed can help to minimize downtime and keep production rates high. Overall, high production rates are essential for manufacturers looking to remain competitive in today's global market. By investing in the right technology, processes, and workforce, manufacturers can increase efficiency, reduce costs, and improve customer satisfaction.

SPM Multi Spindle Drilling and Tapping Machines | Iyalia "High-Volume Drilling & Tapping SPM with Rotary Indexing Table – Precision and Productivity Combined!" Discover how our Rotary Indexing Table Drilling & Tapping SPM ensures precision, speed, and efficiency with servo-controlled multi-spindle technology for high-volume manufacturing. oost Your Manufacturing Efficiency with High-Speed Drilling & Tapping SPM In today’s competitive manufacturing landscape, high-speed, high-accuracy production is the key to maximizing output and profitability. Our Rotary Indexing Table Drilling & Tapping Special Purpose Machine (SPM) is designed for mass production, offering a fully automated solution that significantly enhances productivity while maintaining superior quality. Key Features and Advantages: 1️⃣ Advanced Servo-Control System Precision-driven performance with servo-controlled drilling and tapping. Ensures repeatability, accuracy, and reduced cycle times. 2️⃣ Multi-Spindle Efficiency Equipped with 4 Spindle Drilling & 4 Spindle Tapping heads, allowing multiple holes to be drilled and tapped simultaneously. Reduces processing time, making it ideal for high-volume production lines. 3️⃣ Rotary Indexing Table for Seamless Operations Automated part transfer between machining stations without manual intervention. Increases speed, eliminates downtime, and enhances production efficiency. 4️⃣ HMI-Controlled System for Easy Operation Intuitive Human-Machine Interface (HMI) allows operators to monitor and adjust parameters in real-time. Reduces human errors and improves ease of operation. 5️⃣ Integrated Safety Features Designed with advanced safety mechanisms to ensure operator protection and prevent machine downtime. Safety interlocks, overload protection, and emergency stop features included. Applications in Mass Production: ✔ Automotive Industry ✔ Aerospace Components ✔ Metal Fabrication Units ✔ Industrial Machinery Manufacturing ✔ Consumer Goods & Precision Engineering With high-speed automation, precise drilling, and tapping, our machine ensures optimal efficiency with minimal labor costs, making it a game-changer for large-scale production facilities

Automatic Insert Tapping Machine | Iyalia We are the Automatic Nut Tapping machine Manufacturer in INDIA, this is a mould insert, nuts, small parts tapping machine. This is Vertical Nut tapping machine, with a capacity of making 1200 parts per hour, is a specialized machine tool designed for tapping threads. A mould insert is a component used in injection moulding, which a metal insert made out of metal part for injecting material into a mould cavity. The MOuld insert tapping machine can be a dedicating tappingmachine with a cycle time of 1200 parts per hour manufacturing. The tap size can be from M2 to M10 size, the mcahine runs in a vertical coloumn and the head moves vertically in a LM guideways with a Ball screw in it. The complete system run in the Servo control system, the spindle motor and also the machine Slide motor, both are Servo controlled with a PLC controller. In the injection moulding process, the mould insert is often made of hardened steel and contains the cavity into which the material is injected. The mould insert tapping machine is used to create threaded holes in the mould insert to allow for the insertion of screws or other fasteners that hold the mould components together. The machine typically consists of a tapping head that is mounted on a spindle and driven by a motor. The mould insert is clamped in place on a fixture, and the tapping head is brought into position over the insert. The spindle is then rotated, and the tapping head cuts threads into the insert. Mould insert tapping machines are typically used in high-volume production environments where speed and accuracy are critical. They are often used in the automotive and electronics industries, where tight tolerances and high precision are required.High Speed Nut Tapping machine used to make automobile parts, hydraulic nuts, pneumatic nuts, nuts for almost all the industries. This Tapping machine is manufactured in Coimbatore India.This machine works fully automatically for tapping.Here we can achieve 3 to 4 seconds cycle time per componentWe also manufacture Multi spindle Drilling head and Multi spindle Tapping Head for Automatic Tapping Machine. The machine works with Servo Technology, so the machine working is very fast. We are one of the leading Tapping Machine Manufacturers in theworld.

Heavy Drilling Machine | Iyalia Introducing the TwinDrill Pro-50 Advantages Drastically Reduced Cycle Time Completes drilling tasks in a fraction of the time compared to CNC lathe operations. Increased Productivity Ability to process two components at once maximizes output on the shop floor. Lower Labor Requirements Automated drilling process allows personnel to focus on other high-value tasks. Enhanced Profitability Quicker job turnarounds improve customer satisfaction and open doors for new business. Reliable and Durable Built to withstand rigorous industrial operations for long-term performance. The TwinDrill Pro-50 is a groundbreaking dual-spindle U-drilling machine meticulously designed to reduce pre-drilling time for components that require large-diameter bores significantly. This robust system, engineered to handle drilling diameters of up to 50mm in a single pass, features two independent spindles, each equipped with its motor. This innovative design enables simultaneous drilling on two parts, drastically enhancing productivity. Origin and Performance The TwinDrill Pro-50 was initially developed in response to a customer challenge involving lengthy pre-drilling cycles on a 76mm diameter part. With its advanced capabilities, this machine completes a 50mm diameter drill to a depth of 110mm in just 80 seconds total—equating to a mere 40 seconds per part! By significantly shortening cycle times, the TwinDrill Pro-50 cuts costs and conserves valuable manpower resources. Its swift return on investment (ROI) and flexible setup make it an essential addition to any workshop aiming to transform its drilling operations.