U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

Duplex Circular Saw Cutting and Bar End Chamfering Machine | Iyalia We desighned a machine where the input of the bars will be kepth min of 10 tons. from t, each bar will move in every stroke and end cutting will happen with Circular Saw cutting individually each side. Dia 20 to 80 Round or Square Bar to a length of 8 meters will be input to be cut to length and end chamfering to be done 20 seconds / bar cutting and chamfering

Duplex Bar Cutting And Chamfering Machine | iyalia 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, the bars are collected in the soft cradle which is the final stage of the process. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

8 Spindle Tapping Machine | Iyalia 8-spindle tapping machine, an automatic tapping system with auto ejection of components into a bin. This is a customized tapping machine designed for high-volume production. An unskilled operator manually loads the parts, the rotary table rotates, and a cylinder pushes the parts into position where tapping is done automatically. The next stage is an idle stage. In the 4th stage, the part is pushed with pneumatic pressure, and the fixture is cleaned and prepared for the next part loading. This cycle takes less than 8 seconds, with each hole taking approximately 1 second. This part is used in car door locks.

Heavy Drilling Machine | Iyalia Introducing the TwinDrill Pro-50 Advantages Drastically Reduced Cycle Time Completes drilling tasks in a fraction of the time compared to CNC lathe operations. Increased Productivity Ability to process two components at once maximizes output on the shop floor. Lower Labor Requirements Automated drilling process allows personnel to focus on other high-value tasks. Enhanced Profitability Quicker job turnarounds improve customer satisfaction and open doors for new business. Reliable and Durable Built to withstand rigorous industrial operations for long-term performance. The TwinDrill Pro-50 is a groundbreaking dual-spindle U-drilling machine meticulously designed to reduce pre-drilling time for components that require large-diameter bores significantly. This robust system, engineered to handle drilling diameters of up to 50mm in a single pass, features two independent spindles, each equipped with its motor. This innovative design enables simultaneous drilling on two parts, drastically enhancing productivity. Origin and Performance The TwinDrill Pro-50 was initially developed in response to a customer challenge involving lengthy pre-drilling cycles on a 76mm diameter part. With its advanced capabilities, this machine completes a 50mm diameter drill to a depth of 110mm in just 80 seconds total—equating to a mere 40 seconds per part! By significantly shortening cycle times, the TwinDrill Pro-50 cuts costs and conserves valuable manpower resources. Its swift return on investment (ROI) and flexible setup make it an essential addition to any workshop aiming to transform its drilling operations.

Micro Screw Making Jewellery Machine This is a micro screw-making machine; this screw is used in Jewellery for earing lock and studs screw. This screw can be left hand and right hand. 8mm thread and 4 mm straight. You can change the thread length and the total length also in the jewellery screw. A servo control system and pneumatic slides for length control the complete machine. A cage will be provided to place the wire bunch. To set the wire, make sure the wire must be inserted into the machine for the first setting. The total length can be changed to any size. To change the thread size, you need to change the die. The complete machine runs in a closed cage, so no gold dust or scrape is escaped from the machine. The finished golden screws are collected in the bottom of the machine with a small bin. PLC controls the machine, and the operator panel is there with HMI. This machine can produce screws from 14 or 18, or 22 carrot gold screws

Multi SpindleTapping Machine We are leading manufacturer of tapping machine for single head tapping machine, multi head tapping machine. we are provided good quality of raw material used in this all type of special purpose machines. What is an SPM Tapping Machine?SPM, or Special Purpose Machines, are designed for specific tasks, offering a level of specialization that general machines can't match. The SPM Tapping Machine, as the name suggests, is designed for tapping – a process where internal threads are cut into a hole. These machines can range from single-spindle versions to multi-spindle ones, catering to different production needs. The Power of Servo Controls One of the standout features of our SPM Tapping Machines is the integration of Servo controls. But why is this significant? Precision: Servo controls offer unparalleled precision. The ability to control the machine's speed and position ensures that every tap is consistent and accurate. Flexibility: With Servo controls, operators can easily adjust the machine's parameters, allowing for a wide range of tapping requirements. Efficiency: Servo-driven machines consume power only when needed, leading to energy savings. Types of SPM Tapping Machines High-Speed Tapping Machines: As the name suggests, these machines are designed for operations that require rapid tapping. They are ideal for large-scale production where time is of the essence. Automatic Tapping Machines: These machines are designed for automated operations. Once set, they can operate without much human intervention, ensuring consistent results and high productivity. Multi-hole with Single Components for Multi-tapping: This is a versatile machine designed for multi-tapping tasks. It can tap multiple holes in a single component simultaneously, drastically reducing production time. Single-spindle vs. Multi-spindle Tapping Machines Single-spindle Machines: These are ideal for tasks that require a singular focus. They are simpler and are often used for specialized tasks or smaller production runs. Multi-spindle Machines: For large-scale production, multi-spindle machines are the go-to choice. Multi Spindle can handle multiple tasks simultaneously, leading to increased productivity and efficiency. Benefits of Using SPM Tapping Machines Enhanced Productivity: With features like multi-tapping and high-speed operations, these machines can drastically reduce production time. Consistent Quality: The precision offered by Servo controls ensures that every product meets the desired standards. Versatility: From single-spindle to multi-spindle, from high-speed to automatic, there's an SPM Tapping Machine for every need. Energy Efficiency: Servo-driven operations mean that the machine consumes power only when required, leading to significant energy savings.

Submersible Pump Shaft Key way Milling Machine | Iyalia We, Iyalia, are located in Coimbatore, HUB of Submersible Pump Manufacturing. We accepted a "MAKING THEIR LIFE EASIER" challenge by designing a machine for Keyway Milling Submersible PUMP CENTRE Shafts where quality is 100% and ZERO Rejection. Centre Shaft has Two Keyways on 180Deg of shaft width from 3 mm and goes on as per the shaft Dia. The Shaft Dia and the length can vary from 300 to 3000mm. Production must be quick and consistent, without any significant human resources involved. Production output will be 700 to 1000 mm/minute. with the minimum workforce.

SPM Multi Spindle Drilling and Tapping Machines | Iyalia "High-Volume Drilling & Tapping SPM with Rotary Indexing Table – Precision and Productivity Combined!" Discover how our Rotary Indexing Table Drilling & Tapping SPM ensures precision, speed, and efficiency with servo-controlled multi-spindle technology for high-volume manufacturing. oost Your Manufacturing Efficiency with High-Speed Drilling & Tapping SPM In today’s competitive manufacturing landscape, high-speed, high-accuracy production is the key to maximizing output and profitability. Our Rotary Indexing Table Drilling & Tapping Special Purpose Machine (SPM) is designed for mass production, offering a fully automated solution that significantly enhances productivity while maintaining superior quality. Key Features and Advantages: 1️⃣ Advanced Servo-Control System Precision-driven performance with servo-controlled drilling and tapping. Ensures repeatability, accuracy, and reduced cycle times. 2️⃣ Multi-Spindle Efficiency Equipped with 4 Spindle Drilling & 4 Spindle Tapping heads, allowing multiple holes to be drilled and tapped simultaneously. Reduces processing time, making it ideal for high-volume production lines. 3️⃣ Rotary Indexing Table for Seamless Operations Automated part transfer between machining stations without manual intervention. Increases speed, eliminates downtime, and enhances production efficiency. 4️⃣ HMI-Controlled System for Easy Operation Intuitive Human-Machine Interface (HMI) allows operators to monitor and adjust parameters in real-time. Reduces human errors and improves ease of operation. 5️⃣ Integrated Safety Features Designed with advanced safety mechanisms to ensure operator protection and prevent machine downtime. Safety interlocks, overload protection, and emergency stop features included. Applications in Mass Production: ✔ Automotive Industry ✔ Aerospace Components ✔ Metal Fabrication Units ✔ Industrial Machinery Manufacturing ✔ Consumer Goods & Precision Engineering With high-speed automation, precise drilling, and tapping, our machine ensures optimal efficiency with minimal labor costs, making it a game-changer for large-scale production facilities