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Items tagged with '50 ton hydraulic press'

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Hydraulic Press

Four-pillar 50T hydraulic press with integrated bulk feeding, step feeders, bowl feeder, automatic unloading, and fast changeover — built for precision, consistency, and throughput. * True automation: Bulk loading + step feeders + bowl feeder for head-to-tail automated part flow. * Fast changeovers: Loading/unloading station enables setup changes in 5–10 minutes. * Built for durability: Heavy-duty base plate and robust cylinders for long life in production environments. Features 1. 50 Ton four-pillar hydraulic press with industrial-grade cylinders 2. Heavy-duty fabricated base plate and column guards for rigidity and safety 3. Bulk loading feeder (capacity ~50–100 kg) on a fabricated stand for continuous feeding 4. Step feeder system (2–3 hydraulic-driven feeders) for smooth, staged material flow 5. Bowl feeder with drive unit for orientation and singulation of parts 6. Linear part flow with chute unloading and automatic linear stacking (no manual stacking) 7. Loading & unloading station engineered for tool-less changeovers (5–10 minutes) 8. PLC control with HMI panel, cycle monitoring, and fault diagnostics (option: Industry 4.0 telemetry) 9. Safety interlocks, light curtains, and E-stop per industrial standards 10. Customizable fixtures and tooling to suit specific part geometries Benefits — what the buyer gets @ Increased throughput with continuous automated feeding and fast cycle times. @Reduced labor and handling errors — consistent part orientation and stacking. @Faster ROI due to less downtime and quicker changeovers for multiple SKUs. @Improved safety and lower rework rates with precise, repeatable operations. Ideal industries & applications Auto components, switchgear, small stampings, insert forming, connector housings, consumer durables, electrical panels, metal fittings — any production needing high volumes of repeatable press operations. If you encounter any such challenges, @ Primary: Get a Quote — “Tell us your part drawing and daily volumes.” @ Secondary: Schedule a Demo — “See the system in operation at our facility.” @Tertiary: Download Spec Sheet — “Includes electrical, footprint, and option list.”

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SPM Tube End Thickening Machine

SPM Tube End Thickening Machine A Tube-expanding hydraulic Press with two cylinders is a specialized Machine designed for the R and D of the TATA Group. The purpose of this machine is to expand the ends of tubes from INSIDE; this is a special customized requirement. Two cylinders operate by applying hydraulic force to expand the diameter of the tube's end. It features two high-pressure hydraulic cylinders that work in tandem to exert uniform pressure on the tube, causing it to expand radially. One of the key features of this machine is its customization. It can be tailored to meet the specific needs of various industries and applications. This customization may include adjustments to the tube diameter range, The Tube Expanding Hydraulic Press incorporates safety features such as emergency stop buttons, protective guards, and pressure relief valves to ensure the well-being of operators and the longevity of the equipment.

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Drilling & Tapping

Stable Output. Controlled Cycle Time. Reduced Shopfloor Pressure. As a production manager, your responsibility is clear: Achieve daily targets Maintain consistent quality Reduce downtime Control manpower Keep delivery schedules on track When drilling and tapping operations become slow, skill-dependent, or inconsistent, they directly affect your shift performance. That’s where Iyalia Engineering Solutions India Private Limited provides process-driven Drilling Tapping SPM and SPM drilling machines designed specifically for high-volume manufacturing environments. 🔧 Where Production Lines Usually Struggle On the shopfloor, common drilling and tapping issues include: Repeated re-clamping of parts Alignment mismatch between drill & tap Operator fatigue during long shifts Tool breakage due to inconsistent feed Variable output between morning & night shifts These issues create pressure on production managers — especially when delivery deadlines are tight. ✅ How Iyalia Drilling Tapping SPM Supports Production Stability Our special purpose machines are designed to eliminate these daily challenges. What Changes After Installing an SPM: ✔ One-time clamping for drilling & tapping ✔ Fixed cycle time per component ✔ Reduced operator dependency ✔ Minimal manual handling ✔ Repeatable quality across shifts The result is predictable shift output and smoother line balancing. ⚙️ Multi Spindle Drill Press – Faster Output Without Extra Shifts With a multi spindle drill press configuration, multiple holes are drilled simultaneously. For a production manager, this means: Higher components per hour Reduced cycle bottlenecks No need to add additional shifts Better control over takt time Output increases without increasing manpower. 🔩 Specialized Fixtures = Less Adjustment, Less Rework Our SPM drilling machines are equipped with custom specialized fixtures that: Hold parts in fixed orientation Prevent cumulative positioning errors Eliminate repeated alignment checks Reduce inspection workload This allows you to maintain consistent quality even during high-volume runs. 👷 Manpower Optimization Without Overloading Operators Traditional setups often require: One operator per machine Constant supervision Manual chip clearing With Iyalia SPM machines: One operator can manage multiple cycles The process becomes system-driven Less fatigue, fewer mistakes This improves productivity while keeping operator workload controlled. 📊 Production-Focused ROI From a production management perspective, ROI is measured in: Stable daily target achievement Lower rejection percentage Reduced downtime Higher machine utilization Improved dispatch consistency Most factories experience noticeable productivity improvements within the first few months of operation. 🌍 Reliable SPM Machine Manufacturers in Bangalore As one of the dependable SPM machine manufacturers in Bangalore, Iyalia Engineering supports production teams across: Automotive Auto-ancillary Precision engineering Hydraulic components Industrial manufacturing Each machine is built to support continuous multi-shift operation. 🎯 Why Production Managers Prefer Iyalia Because our machines are designed for: Real shopfloor conditions Practical maintenance access Stable performance under load Long production runs without frequent stoppage We focus on helping production managers achieve control, consistency, and confidence on the line. 📞 Improve Your Line Performance If your drilling and tapping operations are slowing your production targets, we can help redesign the process. 🌐 Websites www.iyalia.com www.italiaautomations.com www.italiaautomations.in

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U Drill Machine

U Drill Machine Why TwinDrill Pro 50 Outperforms CNC U Drilling Manufacturers rely on U Drills for high-speed precision, but when used in CNC lathes, they often face longer cycle times, increased machine wear, and production bottlenecks. �� The Problem A customer needed to U Drill a 76mm part with a 50mm hole to a depth of 110mm. Using a CNC lathe, the process took 150+ seconds per part—slowing down production and reducing CNC accuracy over time. ✅ The TwinDrill Pro 50 Solution With our dual-spindle Servo U Drilling Machine with Hydraulic Clamping, we completed the same part in just 84 seconds (42 seconds per part)—a 72% time reduction! �� Key Benefits �� Faster Production: Cuts cycle time by 72%, increasing output. �� Less CNC Wear: Frees up CNC lathes for precision tasks, extending their lifespan. �� Cost Savings: Lower energy, tooling, and maintenance costs. �� Why settle for slow CNC drilling? Optimize your workflow with TwinDrill Pro 50. Request a demo today! �� U Drilling Machine Advantages vs. Conventional Drilling Systems Faster Drilling Cycle: Achieve shorter cycle times by drilling large diameters (up to 50mm) in a single pass. Dual-Spindle Efficiency: Process two parts simultaneously, effectively doubling productivity and reducing total machining hours. Reduced Labor Costs: Automated operations minimize manual intervention, freeing up skilled labor for higher-value tasks. Lower Tool Wear: Optimized cutting conditions and superior chip evacuation help extend tool life, lowering replacement costs. Consistent Accuracy: Rigid construction and advanced engineering ensure precise, repeatable bore quality. Quick ROI: Higher throughput and minimal downtime deliver faster return on your machinery investment.

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CNC machines

4 Spindle CNC Lathe Vertical| Iyalia 4 hydraulic chuck fixed in 4 spindle cnc lathe vertical lathe. 4 hydraulic chucks cnc controls fanuc hydraulic chuck dia 135mm cd between chucks 200 mm spindle rpm 1500 linear toolings vtl cnc are used to machine heavy products individually and are with single chuck with 1 set of linear tooling. iyalia customized vtl / lathe-cnc- machine haves 4 hydraulic chucks dia 135 and 4 sets of linear tooling’s with a capacity of dia 160 mm, where 4 parts will be machined at a time, which results 4 times production in one cycle. It can do turning, boring, facing and grooving and also threading. Iyalia vtl can perform all the linear tooling’s operations and you can give individual offset to each tool mechanically, which is the highlight of this machine. Products like flanges, sleeves, cups or first operation can be done with a high productivity. It can be used in forging and casting industries where many products are made in high volumes. The Iyalia Vertical CNC is not just a machine; it's a solution. It's designed for industries that require high-volume production, such as the fAluminium and Soft material turning with open tolerances. Products like flanges, sleeves, and cups can be produced with high efficiency. The machine's versatility makes it ideal for first operations, ensuring that products are made to exact specifications every time.

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Spm Machine

Foundry Chaplet Making Machine | Iyalia Welcome to Illaya Engineering. You are going to witness the Illaya Chaplet manufacturing machine. FIRST of its KIND. Innovation towards making Chappet machines. Illaya Chaplet-making machine has six stations of rotary table machines. 1st station, the wire length is defined and will be cut; it will be shifted through pneumatic systems. The 2nd station on the bottom sheet will be cut to length and turned to the fixture. In the 3rd station, the top plate will be cut and moved to the fixture. In the 4th station, all the parts will be aligned together. In the 5th station, the hydraulic press will rivet the Chaplet firmly and finish the part. 6th station, the part will be removed from the machine. This is a fully automatic Chaplet-making machine. You can change the dies as per the size and shape. No skilled manpower is required for parts; once the setting is done, all the parts will be manufactured automatically. Please share this video with your business associates who might be using or making chaplets. Thanks, and happy days ahead.

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SPM Drilling

🔹 Product Overview Introducing Iyalia Engineering’s 4-Way Universal Joint Cross Servo Drilling Machine — a next-generation precision drilling system designed for deep-hole operations in UJ Cross manufacturing. With advanced Servo Drive Control, the machine offers adaptive RPM and feed settings for each spindle, ensuring perfect hole accuracy, faster cycle times, and consistent quality in every component. 🔹 Key Highlights 1. 4-Way Drilling Design: Simultaneous drilling from all four sides of the UJ Cross ensures total precision and minimizes repositioning time. 2. Servo Drive Precision: Fully programmable RPM and feed control adapt automatically to hole depth, diameter, and material hardness. 3. Deep Hole Capability: Each spindle can drill up to 120 mm depth in steel, ideal for UJ Cross and drive shaft applications. 4. Smart Feed & Depth Lock: Servo-driven feed with automatic depth stop for uniform drilling and minimal tool wear. 5. Built for Productivity: Rugged mechanical structure with servo-based automation delivers continuous high-volume output with minimal supervision. 🔹 Why Choose Iyalia’s 4-Way Servo Drilling Machine? Choosing Iyalia means investing in automation that delivers measurable results. Compared to traditional or semi-automatic models, this system ensures: ✅ Up to 40% reduction in cycle time ✅ Consistent hole accuracy across all four sides ✅ Low rejection rate through servo-controlled precision ✅ Reduced manpower and higher safety standards Iyalia’s 4-Way UJ Cross Drilling Machine outperforms both multi-head mechanical and hydraulic servo drilling alternatives in efficiency, consistency, and long-term reliability. The Future of Deep-Hole Precision Drilling Iyalia’s 4-Way Universal Joint Cross Servo Drilling Machine represents the future of industrial deep-hole drilling — where precision meets productivity. It’s not just a machine; it’s your strategic investment in reliability, speed, and superior product quality. Join the revolution of #ManufacturingExcellence with Iyalia Engineering — your trusted partner for automation-driven success. Upgrade your UJ Cross production today! Contact Iyalia Engineering Solutions India Pvt. Ltd. 📩 Email: info@iyalia.com 🌐 Websites: www.iyalia.com | www.italiaautomations.com | www.italiaautomations.in

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Tapping Machine

Our High-Speed Tapping Machine is engineered for precision tapping in mould inserts, couplers, GI conduit pipes, wedges, and diamond rope inserts — delivering unbeatable accuracy and productivity. Designed for both through-hole and blind-hole operations, it ensures reliable threading for mass production with consistent quality. ✅ Key Features 1.Dual Operation Support: Handles through and blind hole tapping with perfect depth control. 2. Servo or Pneumatic Feed: High-speed spindle with smooth feed for precision threading. 3. Cycle Time Efficiency: Up to 1 second per mm tap depth for ultra-fast operations. 4. Auto Depth Lock: Prevents over-tapping in blind holes. 5. Automatic Tool Return: Extends tap life and reduces operator fatigue. 6. Rigid, Vibration-Free Structure: Guarantees perfect thread finish. 7. Smart Control Panel: User-friendly, programmable interface with cycle monitoring. 8. Safety System: Auto-stop function on tap breakage. 9. Automation Ready: Optional auto-loading/unloading system for continuous, unmanned production. ⚙️ Applications 1. Perfect for precision tapping of: 2. Mould Inserts for die-casting & injection moulds 3. GI Conduit Pipes & Couplers used in electrical fittings 4. Wedges for wire rope and anchoring systems 5. Diamond Rope Inserts used in granite cutting tools 6. Small Auto Parts like flanges, brackets, housings, and plates 7. Couplers used in Building Construction Whether you are manufacturing metal components, electrical fittings, or stone-cutting tool inserts, this machine ensures maximum repeatability and speed. 🌍 Industries Served 1. Automobile and Electrical component manufacturing 2. Die-casting and Tooling industries 3. Granite cutting tool manufacturers (diamond rope inserts) 4. General engineering and machining workshops ⚡ Benefits 1. Reduced cycle time with unmatched consistency 2. Zero over-tapping with depth lock 3. High tool life and minimal rejection rate 4. Compact, durable, and low maintenance 5. Export-ready machine built to global standards 📦 Built for Global Industries Our High-Speed Tapping Machines are made in India and trusted by industries worldwide. It is now exported to the USA, UK, UAE, Singapore, Malaysia, Canada, and Australia and many more countries

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Tapping Machine

Automatic Tapping Machine| This is High Speed Tapping machine with Cycle time of 3 sceonds for 10mm Thick Through tapping component. Automatic loading and unloading Hydraulic Clamping of component Head movement with servo controls this is high speed dedicated tapping machine for mass production.

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