
Revolutionize Your Manufacturing with High-Speed Drilling and Tapping Machines:
A Case Study on Axle Plate Production
Are you looking for a customized Drilling and Tapping Machine for high production that will elevate your manufacturing efficiency and finally also reduce labour costs? Our high-speed, fully automated customized Drilling and Tapping Machines, available in single-spindle and multi-spindle models, are designed to transform your production process.
Example: Axle Plate Manufacturing - A Complete Solution
Let\'s witness a real-world video example to showcase how our machine can easily handle complex tasks.
Scenario: Manufacturing an Axle Plate involves initially blanking and piercing, then chamfering and Tapping. Using our multi-spindle Drilling and Tapping Machine, all operations are performed fully automatically, and the entire process is managed by just a single person.
Key Operations Performed:
Chamfering & Deburring: Smoothens the edges of drilled holes, ensuring the part is ready for assembly.Precision Chamfering of the hole: The blanking is done by the press, and the dia 62 part must be chamfered to further weld the axle plate rod. Axle Plate simultaneously, ensuring accuracy and consistency.
Tapping: The Multi-Spindle Tapping machine performs the tapping operation without any manual intervention, delivering threaded holes that meet the highest quality standards within a cycle time of 13 seconds from part to part.
Visual Inspection: The part is moved to the visual inspection machine and inserted. The conveyor system moves the part into a dark area where the operations are checked for and confirmed, and the threads and the chamfer are confirmed. Also, are any hard scratches available?
Number punch engraving: Each component is engraved with the batch number of the material code, and an engraving machine controls the production date. After that operation, the part is moved to the next station with the conveyor system called a Walking beam.
Inspected part rejection bin: Each checked component is then with the rejections separated from the production
Oil Dipping: Each component is dipped in oil to prevent rust and corrosion, ensuring durability. After all the operations are completed, the Axle Plate is packed manually by a person at the end and ready for shipment.
Speed and Efficiency:
Cycle Time: The entire process, from Chamfering to packing, takes less than 14 seconds per Axle Plate.
Output: You can produce hundreds of axle plates in a single shift, significantly reducing lead times and increasing productivity.
Why Should You Choose Our IYALIA Drilling and Tapping Machines?
High-Speed Production: Capable of handling multiple operations simultaneously, reducing overall cycle time.
Versatile: We have the perfect solution to whether you need a single spindle for smaller operations or a multi-spindle setup for large-scale production.
Precision Engineering: The Iyalia Team ensures that every drilled and tapped hole is accurate according to the drawings and inspection parameters, meeting even the most stringent quality standards.
User-Friendly Interface: The machine is easy to set up initially, and once the setting is done, a single person can manage the entire process with minimal training.
Cost-Efficient: By automating complex operations with IYALIA SPM machines, you save on labour costs, reduce wastage and rejections, and improve overall profitability.
Who Can Benefit from This Technology?
Our Drilling and Tapping Machines are ideal for industries such as:
Perfect for manufacturing axle plates, brake components, and engine parts. The Iylia team ensures precision when producing parts requiring tight tolerances per the inspection/quality parameters.
Metal Fabrication: Handles various drilling and tapping needs, from small brackets to significant structural components.
Machine Shops: Enhances efficiency for custom or high-volume production runs.
Real Customer Success:
One of our customers in the automotive industry recently shared their success story. Integrating our multi-spindle Drilling and Tapping Machine into their production line reduced their cycle time by 50%, increased output by 40%, and significantly reduced labour costs. Their axle plates are now produced with unmatched precision and delivered to their clients faster than ever before.
Ready to Transform Your Production Process?
Don’t just take our word for it—experience the difference for yourself.
📞 Call us today to discuss how our Drilling and Tapping Machines can be customized to meet your specific production needs or visit our facility for a live demonstration. See how you can optimize your production line and achieve superior results with the latest in manufacturing technology.
✅ Contact the IYALIA Team to share your challenge and get the best possible solutions.
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