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'metal parts'

Items tagged with 'metal parts'

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Forging Automation

IYALIA's Robotic Arm has revolutionized cold forging, a metalworking process that involves shaping metal parts without heating them. Previously, cold forging was a laborious and time-consuming manual process. However, the robotic arm has made it more efficient, precise, and safe. One of the most significant advantages of using a robotic arm for cold forging is its precision and repeatability. It can perform operations with great accuracy, resulting in parts that have consistent dimensions, tolerances, and finishes. This eliminates the need for secondary operations, which reduces production time and costs. The flexibility of IYALIA's Robotic Arm is another benefit. It can perform multiple cold forging operations, making it easy to produce complex parts with high precision. This results in increased production efficiency and the ability to adapt quickly to changes in demand. Moreover, using a robotic arm for cold forging operations is safer than relying on human workers. Cold forging involves applying significant force to shape metal parts, which can put workers at risk. However, the robotic arm can perform these tasks without putting workers in danger, thus improving workplace safety. Using IYALIA's Robotic Arm for cold forging operations also reduces labor costs. The arm can perform operations continuously without requiring breaks or rest periods, which reduces the need for human workers. This, in turn, reduces labor costs and increases productivity. Finally, using a robotic arm for cold forging operations increases efficiency. The arm can perform tasks much faster than human workers, resulting in faster production times and increased efficiency. This can lead to shorter lead times, which ultimately increases customer satisfaction. In conclusion, using IYALIA's Robotic Arm for cold forging operations offers several advantages over traditional cold forging methods, including increased precision, flexibility, safety, reduced labor costs, and improved efficiency.

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U Drilling machine

Boost CNC Efficiency with TwinDrill Pro 50 – The Ultimate U-Drilling Solution The TwinDrill Pro 50 is a high-performance U-drilling machine designed to optimize CNC lathe machining by handling pre-drilling operations efficiently. Instead of using your CNC lathe for time-consuming drilling, TwinDrill Pro 50 completes the process significantly faster, reducing machining time and increasing productivity. Key Benefits: ✅ Faster Drilling Time – A 50mm drill to 110mm depth takes 120 seconds in a CNC lathe, whereas TwinDrill Pro 50 completes the same operation in just 85 seconds. ✅ Dual-Part Processing – Drills two parts simultaneously, effectively cutting the per-part cycle time to just 42 seconds. ✅ Extended CNC Machine Life – Eliminates the need for pre-drilling on the CNC lathe, reducing spindle wear and enhancing machine longevity. ✅ No Additional Manpower Required – The same CNC machine operator can handle the TwinDrill Pro 50 without extra labour costs. One operator can even manage 2–3 similar machines, maximizing efficiency. ✅ Cost-Effective & Scalable – Reduces per-part machining costs and improves overall production throughput. Enhance your CNC machining workflow with the TwinDrill Pro 50—increase production speed, reduce costs, and extend your CNC machine's lifespan.

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Baler Spring

Welcome to IYALIA Engineering Solutions India Private Limited. You are going to witness Baler Spring making machine. This machine is a semi-automatic Baler spring-making machine. The machine works in 3 different stages, In the machine's first stage, the wire is loaded in a bulk feeder system, and the feeder will accelerate and feed the machine. Each part will come to the first bending stage; it will bend the part and will be collected in a particular allocated area. Then comes the second stage, in which the first bend parts are loaded in the feeding area. The machine will bend the spring and the parts according to the program, and it is controlled by a Servo system and gearbox. The finished parts will be collected at the bottom of the machine. Then comes the final stage of bending the spring. This machine will have a hydraulic system with a press. Parts are to be fed manually, and the bend has to be done manually within the prefixed limits. Share with your business associates if they need a similar machine.

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Punching Machine

Fully Automatic Air Brake Chamber Breather Hole Punching Machine Description:Step into the future of manufacturing with our cutting-edge Air Brake Chamber Breather Hole Punching Machine. Designed with the latest technology, this fully automatic machine revolutionizes the process of punching holes from the inside, ensuring precision and efficiency like never before. With its advanced capabilities, our machine requires minimal operator intervention, making production smoother and more streamlined. From fixing components to automatic punching and rotating, the machine seamlessly handles every step, saving time and reducing errors. Thanks to the machine's versatile design, even parts requiring holes in two different planes are effortlessly accommodated. Setting up a new part is simple and quick, with a user-friendly interface allowing easy configuration through pre-programmed settings. Experience unparalleled productivity and reliability in your manufacturing process with our Air Brake Chamber Breather Hole Punching Machine. Explore the future of manufacturing today.

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SPM

SPM Press to Punch Hole A Punch press machine we manufacture is to deformation of metal by applying pressure to the die attached to the workpiece. The main functions of the punch press we manufacture are punching, notching, piercing, slotting, and perforating. he punch press uses its transmission structure to produce appropriate pressure and kinetic energy near the bottom dead center along with the die resulting in plastic deformation of the workpiece according to the desired shape. When a raw material is very hard to cut manually we the manufacturers prefer to use an automatic punch press machine. The punch press we do working with the principle of converting the circular motion into the straight-line movement which can be a large CNC-operated automatic machine. Punch press machine we do worsk according to the driving types which has been categorised into four types namely Flywheel Drive, Mechanical Drive, Hydraulic Drive and Servo Drive. We manufacture the machine which works on hydraulic and servo drive. Our Servo and Hydraulic punch press provides stability high wear and tears resistance and high precision,reliable and safe operation which means this provides some times breaks to stop the machine in an emergency. This machine provides highest productivity and reduces manual labor results reducing the cost and increasing efficiency. But we manufacture fully automated which does not require manual labor. We offer punch press machines for metal working industry, automobiles aerospace, other manufacturing industries, defence equipments etc.

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SPM Boring

Introduction In high-stakes manufacturing, connecting rod production demands precision, efficiency, and reliability. Our state-of-the-art SPM Pre-Boring machine is engineered to meet these challenges head-on, revolutionizing how connecting rods are made. With advanced forging and machining capabilities, our IYALIA SPM machine ensures that every component meets the highest quality and performance standards. Unmatched Precision and Consistency The connecting rod, a critical component in many types of machinery, must be produced with the utmost precision. Our SPM Pre-Boring machine leverages dual spindles and four fixtures to guarantee exactness in bore centring, wall thickness, finish, and dimensional consistency. This precision ensures that each connecting rod part meets strict specifications, enhancing the overall performance and longevity of the machinery they are part of. Innovative Design for Maximum Efficiency Efficiency in manufacturing not only saves time but also reduces costs. Our machine's innovative design features two spindles and four fixtures strategically positioned on both sides of the machine. This unique setup allows for continuous operation; while parts are loaded on one side, machining occurs simultaneously on the other. This seamless process eliminates downtime associated with loading and unloading, significantly boosting production rates. Zero Idle Time for Optimal Productivity Reducing idle time is critical to enhancing productivity in any manufacturing process. The SPM Pre-Boring machine is designed with this in mind. Its dynamic fixture movement and efficient tooling system ensure that idle time is completely eliminated. As a result, the machine maintains a constant production flow, enabling faster turnaround times and higher output without compromising quality. Conclusion For manufacturers looking to elevate the production of connecting rods, our SPM Pre-Boring machine offers the perfect solution. Combining precision, efficiency, and innovative design sets a new standard in manufacturing excellence. Embrace the future of connecting rod production with a machine that promises to meet and exceed your expectations. Call to Action Are you interested in learning more about how our SPM Pre-Boring machine can transform your manufacturing process? Contact us today for a detailed consultation and see the difference in efficiency and quality our technology can bring to your production line.

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