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'metal cutting automation'

Items tagged with 'metal cutting automation'

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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Forging Automation

IYALIA's Robotic Arm has revolutionized cold forging, a metalworking process that involves shaping metal parts without heating them. Previously, cold forging was a laborious and time-consuming manual process. However, the robotic arm has made it more efficient, precise, and safe. One of the most significant advantages of using a robotic arm for cold forging is its precision and repeatability. It can perform operations with great accuracy, resulting in parts that have consistent dimensions, tolerances, and finishes. This eliminates the need for secondary operations, which reduces production time and costs. The flexibility of IYALIA's Robotic Arm is another benefit. It can perform multiple cold forging operations, making it easy to produce complex parts with high precision. This results in increased production efficiency and the ability to adapt quickly to changes in demand. Moreover, using a robotic arm for cold forging operations is safer than relying on human workers. Cold forging involves applying significant force to shape metal parts, which can put workers at risk. However, the robotic arm can perform these tasks without putting workers in danger, thus improving workplace safety. Using IYALIA's Robotic Arm for cold forging operations also reduces labor costs. The arm can perform operations continuously without requiring breaks or rest periods, which reduces the need for human workers. This, in turn, reduces labor costs and increases productivity. Finally, using a robotic arm for cold forging operations increases efficiency. The arm can perform tasks much faster than human workers, resulting in faster production times and increased efficiency. This can lead to shorter lead times, which ultimately increases customer satisfaction. In conclusion, using IYALIA's Robotic Arm for cold forging operations offers several advantages over traditional cold forging methods, including increased precision, flexibility, safety, reduced labor costs, and improved efficiency.

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Steel Bar Cutting & Chamfering

Duplex Bar Cutting and Chamfering Machine 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, finally the bars are collected in the soft cradle. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

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Steel Bar Cutting & Chamfering

Duplex Bar Cutting and Chamfering Machine 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, finally the bars are collected in the soft cradle. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

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Steel Bar Cutting & Chamfering

Duplex Bar Cutting and Chamfering Machine 8 meters Bars will be loaded and is pushed into cutting and Chamfering system. Total length is checked with Servo system and excess material from the first side is cut from the Bar. Then the next operation is to do the Chamfering at the cut end. Same Cutting and Chamfering operations are performed at other side of the bar end. After cutting and Chamfering of the bars, finally the bars are collected in the soft cradle. It will be bundled there and taken out of machine sent to dispatch area with the help of crane. This Cutting and Chamfering machine is used in Blooming Mill. After the straightening of the bars, these Cutting and Chamfering operations are done.

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