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'forging automation robotics'

Items tagged with 'forging automation robotics'

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Forging Automation

IYALIA's Robotic Arm has revolutionized cold forging, a metalworking process that involves shaping metal parts without heating them. Previously, cold forging was a laborious and time-consuming manual process. However, the robotic arm has made it more efficient, precise, and safe. One of the most significant advantages of using a robotic arm for cold forging is its precision and repeatability. It can perform operations with great accuracy, resulting in parts that have consistent dimensions, tolerances, and finishes. This eliminates the need for secondary operations, which reduces production time and costs. The flexibility of IYALIA's Robotic Arm is another benefit. It can perform multiple cold forging operations, making it easy to produce complex parts with high precision. This results in increased production efficiency and the ability to adapt quickly to changes in demand. Moreover, using a robotic arm for cold forging operations is safer than relying on human workers. Cold forging involves applying significant force to shape metal parts, which can put workers at risk. However, the robotic arm can perform these tasks without putting workers in danger, thus improving workplace safety. Using IYALIA's Robotic Arm for cold forging operations also reduces labor costs. The arm can perform operations continuously without requiring breaks or rest periods, which reduces the need for human workers. This, in turn, reduces labor costs and increases productivity. Finally, using a robotic arm for cold forging operations increases efficiency. The arm can perform tasks much faster than human workers, resulting in faster production times and increased efficiency. This can lead to shorter lead times, which ultimately increases customer satisfaction. In conclusion, using IYALIA's Robotic Arm for cold forging operations offers several advantages over traditional cold forging methods, including increased precision, flexibility, safety, reduced labor costs, and improved efficiency.

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Chamfering Machine

Billet Chamfering Machine We are the manufacturers who provide solutions for your billet chamfering needs. We offer Semi-Automatic and Fully Automatic BILLET CHAMFERING machines. Our chamfering machines can also be used to turn, Facing and drilling all types of bar stock. Billet chamfering Machine chamfers round bars fully automatically. It can be used for chamfering and deburring various materials like iron, aluminum, copper, carbon steel, stainless steel, aluminum alloy and so on. This chamfering eases assembly, e.g. the insertion of bolts into holes, or nuts. Chamfering also removes sharp edges which reduces significantly the possibility of injuries to people handling the metal piece. Billet Chamfering can be done on Single side or double sides of the machine which consists of, *Servo Controlled Chamfering machine *Step Feeder System to handle material from One stage to another *Hydraulic Clamping system *Electrical Control Panel, PLC & Accessories We offer Servo based High Speed Automatic Duplex Billet Chamfering machine is used to make Billets chamfer to enter easily to the forging machine. With a combination of 2 or more operations like milling, boring, drilling, tapping, pressing, broaching, & cleaning, assembly and testing machine for all kinds of industries are designed and manufactured in our company. These solutions can be CNC or PLC that depends on the requirement of the customer. We do customization for special machine according to the customers requirement which makes Italia give the best solution for the automation of the products we work for.

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Chamfering Machine

We are the manufacturers who provide solutions for your billet chamfering needs. We offer Semi-Automatic and Fully Automatic BILLET CHAMFERING machines. Our chamfering machines can also be used to turn, Facing and drilling all types of bar stock. Billet chamfering Machine chamfers round bars fully automatically. It can be used for chamfering and deburring various materials like iron, aluminum, copper, carbon steel, stainless steel, aluminum alloy and so on. This chamfering eases assembly, e.g. the insertion of bolts into holes, or nuts. Chamfering also removes sharp edges which reduces significantly the possibility of injuries to people handling the metal piece. Billet Chamfering can be done on Single side or double sides of the machine which consists of, *Servo Controlled Chamfering machine *Step Feeder System to handle material from One stage to another *Hydraulic Clamping system *Electrical Control Panel, PLC & Accessories We offer Servo based High Speed Automatic Duplex Billet Chamfering machine is used to make Billets chamfer to enter easily to the forging machine. With a combination of 2 or more operations like milling, boring, drilling, tapping, pressing, broaching, & cleaning, assembly and testing machine for all kinds of industries are designed and manufactured in our company. These solutions can be CNC or PLC that depends on the requirement of the customer. We do customization for special machine according to the customers requirement which makes Italia give the best solution for the automation of the products we work for.

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Hydraulic Press

Our Hydraulic Press Automation System is a fully integrated solution designed for efficient, high-volume production. It features a 50 Ton four-pillar hydraulic press with robust cylinders, a heavy-duty base plate, and hydraulic system. The bulk loading feeder can hold approximately 50 to 100 kg of metal parts and is supported by a fabricated stand. A step feeder system with 2 to 3 hydraulic-driven feeders ensures smooth material flow, while the loading and unloading station enables quick setup changes (within 5–10 minutes), with components automatically unloaded via a chute and stacked linearly. The system includes a bowl feeder with drive and is designed for fully automated operation, moving components through a linear path with precision and consistency—ideal for improving productivity and reducing manual handling.

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SPM Boring

Introduction In high-stakes manufacturing, connecting rod production demands precision, efficiency, and reliability. Our state-of-the-art SPM Pre-Boring machine is engineered to meet these challenges head-on, revolutionizing how connecting rods are made. With advanced forging and machining capabilities, our IYALIA SPM machine ensures that every component meets the highest quality and performance standards. Unmatched Precision and Consistency The connecting rod, a critical component in many types of machinery, must be produced with the utmost precision. Our SPM Pre-Boring machine leverages dual spindles and four fixtures to guarantee exactness in bore centring, wall thickness, finish, and dimensional consistency. This precision ensures that each connecting rod part meets strict specifications, enhancing the overall performance and longevity of the machinery they are part of. Innovative Design for Maximum Efficiency Efficiency in manufacturing not only saves time but also reduces costs. Our machine's innovative design features two spindles and four fixtures strategically positioned on both sides of the machine. This unique setup allows for continuous operation; while parts are loaded on one side, machining occurs simultaneously on the other. This seamless process eliminates downtime associated with loading and unloading, significantly boosting production rates. Zero Idle Time for Optimal Productivity Reducing idle time is critical to enhancing productivity in any manufacturing process. The SPM Pre-Boring machine is designed with this in mind. Its dynamic fixture movement and efficient tooling system ensure that idle time is completely eliminated. As a result, the machine maintains a constant production flow, enabling faster turnaround times and higher output without compromising quality. Conclusion For manufacturers looking to elevate the production of connecting rods, our SPM Pre-Boring machine offers the perfect solution. Combining precision, efficiency, and innovative design sets a new standard in manufacturing excellence. Embrace the future of connecting rod production with a machine that promises to meet and exceed your expectations. Call to Action Are you interested in learning more about how our SPM Pre-Boring machine can transform your manufacturing process? Contact us today for a detailed consultation and see the difference in efficiency and quality our technology can bring to your production line.

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